• Title/Summary/Keyword: Slag engineering

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Utilization of ladle furnace slag from a steelwork for stabilization of soil cement

  • Ayawanna, Jiratchaya;Kingnoi, Namthip;Sukchaisit, Ochakkraphat;Chaiyaput, Salisa
    • Geomechanics and Engineering
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    • v.31 no.2
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    • pp.149-158
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    • 2022
  • Ladle furnace (LF) slag, waste from the steel-making process, was incorporated to improve the compressive strength of soil cement. LF slag was mixed to replace the cement in the soil-cement samples with wt% ratio 20:0, 15:5, and 10:10 of cement and slag, respectively. LF slag in the range of 5, 10, and 20 wt% was also separately added to the 20-wt% cement-treated soil samples. The soil-cement mixed LF slag samples were incubated in a plastic wrapping for 7, 14, and 28 days. The strength of soil cement was highly developed to be higher than the standard acceptable value (0.6 MPa) after incorporating slag into soil cement. The mixing of LF slag resulted in more hydration products for bonding soil particles, and hence improved the strength of soil cement. With the LF slag mixing either a replacement or additive materials in soil cement, the LF slag to cement ratio is considered to be less than 1, while the cement content should be more than 10 wt%. This is to promote a predominant effect of cement hydration by preventing the partially absorbed water on slag particles and keeping sufficient water content for the cement hydration in soil cement.

Properties of Blast Furnace Slag Cement Modified with Electric Arc Furnace Slag (전기로 슬래그를 치환한 고로 슬래그 시멘트의 특성)

  • Lee, Seung-Heun;Hwang, Hae-Jeong;Kwon, Sung-Ku
    • Journal of the Korean Ceramic Society
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    • v.43 no.7 s.290
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    • pp.408-414
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    • 2006
  • Properties of slag cement that contained 50 wt% of blast furnace slag were studied when replaced blast furnace slag powder with electric arc furnace slag powder. Electric arc furnace slag was aged for about 2 months in the air by being crushed to be 1-3 mm in size. As a result of the experiment, it was proven that the water content for obtaining the same consistency became decreased as slag is replaced with electric arc furnace slag instead of blast furnace slag. Also, the workability of mortar increased about 30% at the same ratio of water to binder when blast furnace slag was completely replaced with electric arc furnace slag. The compressive strength of mortar on the 28 days increased when a slag replacement rate became 10 wt%, however, it rather decreased when the slag replacement rate exceeded 10 wt%. The heat of hydration became higher for the first 14 h in case of the replacement of slag cement by electric arc furnace slag. Yet, it decreased when 14 h had passed. Therefore, when all blast furnace slag was replaced with electric arc furnace slag, about 15 cal/g heat of hydration decreased when it passed about 72 h.

Prediction of compressive strength of slag concrete using a blended cement hydration model

  • Wang, Xiao-Yong;Lee, Han-Seung
    • Computers and Concrete
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    • v.14 no.3
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    • pp.247-262
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    • 2014
  • Partial replacement of Portland cement by slag can reduce the energy consumption and $CO_2$ emission therefore is beneficial to circular economy and sustainable development. Compressive strength is the most important engineering property of concrete. This paper presents a numerical procedure to predict the development of compressive strength of slag blended concrete. This numerical procedure starts with a kinetic hydration model for cement-slag blends by considering the production of calcium hydroxide in cement hydration and its consumption in slag reactions. Reaction degrees of cement slag are obtained as accompanied results from the hydration model. Gel-space ratio of hardening slag blended concrete is determined using reaction degrees of cement and slag, mixing proportions of concrete, and volume stoichiometries of cement hydration and slag reaction. Furthermore, the development of compressive strength is evaluated through Powers' gel-space ratio theory considering the contributions of cement hydration and slag reaction. The proposed model is verified through experimental data on concrete with different water-to-binder ratios and slag substitution ratios.

Setting and Strength Properties of Mortar Containing Steel Furnace Slag Dust

  • Choi, Yun-Wang;Chung, Jee-Seung;Moon, Dae-Joong;Shin, Hwa-Cheol;Jang, Lee-Duck
    • Proceedings of the Korea Concrete Institute Conference
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    • 2003.05a
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    • pp.193-196
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    • 2003
  • In this paper, the experimental investigation for the setting properties of cement paste, the consistency and strength properties of mortar with steel furnace slag dust was performed and compared with those of cement paste and mortar with ground granulated blast furnace slag. When steel furnace slag dust was replaced with normal portland cement, setting time and flow value indicated to good results like as mortar with ground granulated blast furnace slag. However, mortar with steel furnace slag dust expressed to appreciably strength devaluation according to containing ratio, and did not indicate the pozzolanic reaction like as ground granulated blast furnace slag.

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Copper or ferrous slag as substitutes for fine aggregates in concrete

  • Thomas, Job;Thaickavil, Nassif N.;Abraham, Mathews P.
    • Advances in concrete construction
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    • v.6 no.5
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    • pp.545-560
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    • 2018
  • The ever-increasing cost of natural sand and the environmental impacts of extracting manufactured sand (quarry sand) calls for exploring the potential to use alternative materials as fine aggregates in concrete. Copper slag and ferrous slag are industrial by products obtained from the smelting process of copper and iron respectively. A large quantity of copper slag and ferrous slag end up being disposed as waste in landfills and this poses a serious threat to the environment. Copper slag and ferrous slag have similar physical and chemical properties as natural sand and also exhibit pozzolanic activity. This paper studies the technical feasibility of industrial by-products such as copper slag and ferrous slag to replace the fine aggregate in concrete by evaluating the workability, strength and durability characteristics of concrete. The test results indicate that the strength properties are not affected by 40% or 100% replacement of quarry sand with iron slag or copper slag. However, 40% replacement of quarry sand with iron slag or copper slag in concrete is recommended considering the durability aspects of concrete.

Strength Evaluation of Concrete Containing Ferronickel Slag Aggregate (페로니켈 슬래그 잔골재가 혼입된 콘크리트의 강도 평가)

  • Choi, Min Guen;Son, Jin-Su;Cho, Bong suk;Lee, Jin-Young
    • Journal of The Korean Society of Agricultural Engineers
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    • v.64 no.4
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    • pp.65-72
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    • 2022
  • For sustainable development in the construction industry, blast furnace slag has been used as a substitute for cement in concrete. In contrast, ferronickel slag, which is the by-product generated during smelting to ferronickel used in the manufacturing of stainless steel and nickel alloys, has a limitation to use as a binder and an aggregate due to its expansive characteristics. Recently, stabilization technology of ferronickel slag has been improved and studies have been carried out to utilize ferronicke slag as fine aggregate in concrete. Therefore, in this study, basic mechanical properties of concrete used in ferronickel slag aggregate was evaluated. The compressive strength (24, 30, 40 MPa) and replacement rate of ferronickel slag aggregate (0, 10, 25, 50%) were considered as experimental variables. As a result of test, concrete replaced fine aggregate with 25% ferronickel slag aggregate showed superior performance in the compressive strength and flexural strength.

Compressive Behavior of Reinforced Nylon Fiber Slag-CB (나일론 섬유 보강 Slag-CB의 압축거동 특성)

  • Younkyoung Lee;Taeyeon Kim;Jongkyu Lee;Youngsoo Joo;Bongjik Lee
    • Journal of the Korean GEO-environmental Society
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    • v.24 no.11
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    • pp.5-10
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    • 2023
  • Slag-CB is widely used in various fields that require groundwater control. It is a type of CB where a portion of the cement mixed with CB is replaced with GGBS. In general, Slag-CB has the advantage of long-term improvement in compressive strength, permeability, durability, and chemical resistance as the GGBS replacement ratio increases. However, there are problems such as decreased flexibility and resistance to deformation of the cut-off walls, as well as brittleness upon failure. To address these problems, some quality standards recommend designing Slag-CB with lower strength, which makes it challenging to apply high-strength Slag-CB with a high GGBS replacement ratio in the field.In this study, we aimed to improve the flexibility and resistance to deformation of Slag-CB to prevent brittle failure and improve the field applicability of Slag-CB. To achieve this, we evaluated the compressive behavior of nylon fiber-reinforced Slag-CB and proposed measures for enhancing the flexibility and resistance to deformation of Slag-CB.

Rheological Properties of Cement Pastes Blended Finex-Slag Powder (파이넥스 슬래그 미분말을 혼합한 시멘트 페이스트의 유동특성)

  • Lee, Keun-Jae;Byun, Seung-Ho;Song, Jong-Taek
    • Journal of the Korean Ceramic Society
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    • v.46 no.6
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    • pp.657-661
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    • 2009
  • In this study, rheological properties of cement pastes containing ground Finex-slag (4000, 6000, 7000 c$m^2$/g) were investigated bymini-flow test and coaxial cylinder viscometer. And also blast furnace slag(4000, 6000, 7000 c$m^2$/g) were used for comparison. According to the experimental results, Finex-slag and blast furnace slag showed very similar trend in the rheological properties of the cement pastes. The fluidity of cement pastes blended Finex-slag and blast furnace slag powder were improved by high replacement ratio. In the relationship of plastic viscosity and yield stress appeared the tendency of the proportion greatly. And in the relationship of plastic viscosity, yield stress and mini-flow appeared the tendency of the inverse proportion.

Performance of carbon nanotube-coated steel slag for high concentrations of phosphorus from pig manure

  • Kang, Kyeong Hwan;Kim, Junghyeon;Jeon, Hyeonjin;Kim, Kyoungwoo;Byun, Imgyu
    • Membrane and Water Treatment
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    • v.11 no.1
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    • pp.59-68
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    • 2020
  • The study objective was to evaluate the enhanced removal of high concentrations of phosphorus from synthetic wastewater (solely phosphorus-containing) and real wastewater (pig manure) by using carbon nanotube (CNT)-coated steel slag. Generally, phosphorus removal by steel slag is attributed to Ca2+ eluted from the slag. However, in this study, CNT was used to control the excess release of Ca2+ from steel slag and increase the phosphorus removal. The phosphorus removal rate by the uncoated steel slag was lower than that of the CNT-coated steel slag, even though the Ca2+ concentrations were higher in the solution containing the uncoated steel slag. Therefore, the phosphorus removal could be attributed to both precipitation with Ca2+ eluted from steel slag in aqueous solution and adsorption onto the surface of the CNT-coated steel slag. Furthermore, the protons released from the CNT surface by exchanging with divalent cations acted to reduce the pH increase of the solution, which is attributed to the OH- eluted from the steel slag. The adsorption isotherm and kinetics of the CNT-coated steel slags followed the Freundlich isotherm and pseudo-second-order model, respectively. The maximum adsorption capacity of the uncoated and CNT-coated steel slags was 6.127 and 9.268 mg P g-1 slag, respectively. In addition, phosphorus from pig manure was more effectively removed by the CNT-coated steel slag than by the uncoated slag. Over 24 hours, the PO4-P removal in pig manure was 12.3% higher by the CNT-coated slag. This CNT-coated steel slag can be used to remove both phosphorus and metals and has potential applications in high phosphorus-containing wastewater like pig manure.

Fluidity of Cement Paste with Air-Cooled Blast Furnace Slag (고로 서냉슬래그 혼합 시멘트 페이스트의 유동성)

  • Lee, Seung-Heun;Park, Seol-Woo;Yoo, Dong-Woo;Kim, Dong-Hyun
    • Journal of the Korean Ceramic Society
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    • v.51 no.6
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    • pp.584-590
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    • 2014
  • Air-cooled slag showed grindability approximately twice as good as that of water-cooled slag. While the studied water-cooled slag was composed of glass as constituent mineral, the air-cooled slag was mainly composed of melilite. It is assumed that the sulfur in air-cooled slag is mainly in the form of CaS, which is oxidized into $CaS_2O_3$ when in contact with air. $CaS_2O_3$, then, is released mainly as $S_2O{_3}^{2-}$ion when in contact with water. However, the sulfur in water-cooled slag functioned as a constituent of the glass structure, so the$S_2O{_3}^{2-}$ ion was not released even when in contact with water. When no chemical admixture was added, the blended cement of air-cooled slag showed higher fluidity and retention effect than those of the blended cement of the water-cooled slag. It seems that these discrepancies are caused by the initial hydration inhibition effect of cement by the $S_2O{_3}^{2-}$ ion of air-cooled slag. When a superplasticizer is added, the air-cooled slag used more superplasticizer than did the blast furnace slag for the same flow because the air-cooled slag had higher specific surface area due to the presence of micro-pores. Meanwhile, the blended cement of the air-cooled slag showed a greater fluidity retention effect than that of the blended cement of the water-cooled slag. This may be a combined effect of the increased use of superplasticizer and the presence of released $S_2O{_3}^{2-}$ ion; however, further, more detailed studies will need to be conducted.