• 제목/요약/키워드: Slag behavior

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나일론 섬유 보강 Slag-CB의 압축거동 특성 (Compressive Behavior of Reinforced Nylon Fiber Slag-CB)

  • 이윤경;김태연;이종규;주영수;이봉직
    • 한국지반환경공학회 논문집
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    • 제24권11호
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    • pp.5-10
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    • 2023
  • 지하수 제어가 필요한 분야에서 다방면으로 활용되는 Slag-CB는 CB의 일종으로 CB에 혼합되는 시멘트의 일부를 GGBS 로 치환하여 사용하는 차수벽의 일종이다. 일반적으로 Slag-CB는 GGBS의 치환율이 증가함에 따라 압축강도, 차수성, 내구성 및 내화학성 등이 장기적으로 향상되는 장점이 있으나, 벽체의 유연성 및 변형에 대한 저항성이 저하되며 파괴 시 취성을 보이는 문제가 있다. 이러한 문제를 해결하기 위해 일부 품질기준에서는 Slag-CB를 저강도로 설계하도록 권장하고 있어 GGBS 치환율이 높은 고강도의 Slag-CB의 현장 적용에 다소 어려움이 있다. 이에 본 연구에서는 Slag-CB의 유연성 및 변형에 대한 저항성을 개선하여 취성파괴를 방지함으로 Slag-CB의 현장 활용성 및 적용성을 향상시키기 위해 나일론 섬유를 혼합한 Slag-CB 차수벽을 대상으로 압축거동 특성을 평가하고, 이를 비교·분석함으로 Slag-CB의 유연성 및 변형에 대한 저항성을 향상시킬 수 있는 방안을 제시하였다.

분류층 석탄가스화기 하부 슬래그 탭 부근의 슬래그 거동 해석 (Analysis of Slag Behavior near the Slag Tap in an Entrained Flow Coal Gasifier)

  • 정재화;지준화;이중원;서석빈;김기태;박호영
    • 한국수소및신에너지학회논문집
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    • 제22권6호
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    • pp.913-924
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    • 2011
  • A steady-state analysis has been conducted to predict the behavior of the slag layer in the entrained-flow slagging coal gasifier. The analysis takes into consideration the composition dependent slag properties such as density, viscosity, heat capacity, thermal conductivity, and temperature of critical viscosity. The amount of added flux to the design coal and the variation of syngas temperature inside the gasifier have been adopted as calculation parameters. The predicted results are the local thickness of the molten and the solid slag layers, and the slag viscosity and the velocity distribution across the molten slag layer along the gasifier wall near the slag tap.

Tensile strain-hardening behaviors and crack patterns of slag-based fiber-reinforced composites

  • Kwon, Seung-Jun;Choi, Jeong-Il;Nguyen, Huy Hoang;Lee, Bang Yeon
    • Computers and Concrete
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    • 제21권3호
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    • pp.231-237
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    • 2018
  • A strain-hardening highly ductile composite based on an alkali-activated slag binder and synthetic fibers is a promising construction material due to its excellent tensile behavior and owing to the ecofriendly characteristics of its binder. This study investigated the effect of different types of synthetic fibers and water-to-binder ratios on the compressive strength and tensile behavior of slag-based cementless composites. Alkali-activated slag was used as a binder and water-to-binder ratios of 0.35, 0.45, and 0.55 were considered. Three types of fibers, polypropylene fiber, polyethylene (PE) fiber, and polyparaphenylene-benzobisethiazole (PBO) fiber, were used as reinforcing fibers, and compression and uniaxial tension tests were performed. The test results showed that the PE fiber series composites exhibited superior tensile behavior in terms of the tensile strain capacity and crack patterns while PBO fiber series composites had high tensile strength levels and tight crack widths and spacing distances.

석탄 가스화시 회분의 임계점도온도 및 플럭스 비율 변화에 따른 벽면 슬래그 거동 특성 분석 (Effects of critical viscosity temperature and flux feeding ratio on the slag flow behavior on the wall of a coal gasifier)

  • 예인수;류창국;김봉근
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2014년도 제49회 KOSCO SYMPOSIUM 초록집
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    • pp.21-24
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    • 2014
  • In the entrained-flow coal gasifier, coal ash turns into a molten slag most of which deposits onto the wall to form liquid and solid layers. Critical viscosity refers to the viscosity at the interface of the two layers. The slag layers play an important role in protecting the wall from physical/chemical attack from the hot syngas and in continuously discharging the ash to the slag tap at the bottom of the gasifier. For coal with high ash melting point and slag viscosity, CaO-based flux is added to coal to lower the viscosity. This study evaulates the effect of critical viscosity temperature and ash/flux ratio on the slag behavior using numerical modelling in a commercial gasifier. The changes in the slag layer thickness, heat transfer rate, surface temperature and velocity profiles were analyzed to understand the underlying mechanism of slag flow and heat transfer.

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제강슬래그와 폐아스팔트를 활용한 중온 아스팔트 포장의 거동 분석 (Experimental and Numerical Analysis of Warm Mix Asphalt Pavement prepared using Steel Slag and RAP)

  • 이호정;장동복;김현욱;김인태;김기병;이재훈
    • 한국도로학회논문집
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    • 제19권2호
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    • pp.55-65
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    • 2017
  • PURPOSES : This study aimed to analyze the experimental and numerical behavior of warm mix asphalt pavement prepared using steel slag and RAP and to conduct economic analysis of pavement construction. METHODS : For developing high performance asphalt pavement, we performed three evaluations: fundamental analysis, experimental testing, and 3D finite element analysis. In particular, 3D finite element analysis was conducted on several pavement structures by adopting the results of experimental tests. RESULTS : Through the various evaluations, it was established that steel slag was effective for use as asphalt mixture aggregate. Moreover, asphalt mixture constituting steel slag and RAP demonstrated higher performance behavior compared with conventionally used asphalt mixture. Furthermore, based on the 3D FE modeling, we established that the developed asphalt pavement constituting steel slag and RAP can be utilized for thin layer pavement with comparable performance behavior. CONCLUSIONS :Warm mix asphalt pavement prepared using steel slag and RAP is more competitive and economic compared to hot-mix asphalt pavement. Moreover, it can be applied for preparing thin layer asphalt pavements with reasonable performance. The developed warm mix asphalt pavement prepared using steel slag and RAP can be an alternative pavement type with competitive performance based on the reasonable economic benefit it provides.

Slag에 의한 돌로마이트 클링커의 침식거동 (Corrosion Behavior of Dolomite Clinkers by Slag)

  • 박재원;홍기곤
    • 한국세라믹학회지
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    • 제36권1호
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    • pp.30-35
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    • 1999
  • 155$0^{\circ}C$~1$650^{\circ}C$의 온도범위에서 stampwo의 원료로서 사용되는 돌로마이트 클링커의 Fe2O3의 함유유무에 따른 slag에 의한 침식거동을 연구하였다. Slag 성분중에서 CaO-SiO2계 저융점 화합물 보다는 Fe2O3가 선택적으로 돌로마이트 클링커의 입계로 깊숙히 침투되었다. 돌로마이트 클링커의 가동면에 존재하는 치밀한 magnesioferrite는 slag중의 Fe2O3 성분보다는 클링커중에 함유되어 있는 Fe2O3 성분에 의하여 우선적으로 생성되었다. 돌로마이트 클링커의 slag에 의한 손상은 돌로마이트 클링커의 입계에 존재하는 CaO가 slag중의 Fe2O3 성분과 반응하여 dicaciumferrite를 생성$\longrightarrow$dicalciumferrite가 slag 성분중의 CaO-SiO2계 화합물에 의하여 용출되는 단계로 진행되었다. Slag의 온도가 상승됨에 따라 Fe2O3가 함유되어 있지 않는 돌로마이트 클링커의 경우에는 돌로마이트 클링커의 가동면에 생성되는 magnesioferrite의 층은 미양하였다. 반면에, Fe2O3가 함유된 돌로마이트 클링커는 slag의 온도가 상승됨에 따라 magnesioferrite의 층이 두꺼울 뿐문아니라 magnesioferrite의 입성장도 수반되었다.

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Expansion behavior of low-strength steel slag mortar during high-temperature catalysis

  • Kuo, Wen-Ten;Shu, Chun-Ya
    • Computers and Concrete
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    • 제16권2호
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    • pp.261-274
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    • 2015
  • This study established the standard recommended values and expansion fracture threshold values for the content of steel slag in controlled low-strength materials (CLSM) to ensure the appropriate use of steel slag aggregates and the prevention of abnormal expansion. The steel slags used in this study included basic oxygen furnace (BOF) slag and desulfurization slag (DS), which replaced 5-50% of natural river sand by weight in cement mixtures. The steel slag mortars were tested by high-temperature ($100^{\circ}C$) curing for 96 h and autoclave expansion. The results showed that the effects of the steel slag content varied based on the free lime (f-CaO) content. No more than 30% of the natural river sand should be replaced with steel slag to avoid fracture failure. The expansion fracture threshold value was 0.10%, above which there was a risk of potential failure. Based on the scanning electron microscopy (SEM) analysis, the high-temperature catalysis resulted in the immediate extrusion of peripheral hydration products from the calcium hydroxide crystals, leading to a local stress concentration and, eventually, deformation and cracking.

분류층 가스화기 벽면의 슬래그거동에 대한 비정상해석 모델 개발 (Development of transient-state simulation model for slag flow on the wall of an entrained coal gasifier)

  • 김무경;예인수;류창국
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2015년도 제51회 KOSCO SYMPOSIUM 초록집
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    • pp.197-200
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    • 2015
  • Understanding the slag flow behavior is important in an entrained coal gasifier for its influence of ash discharge and wall heat transfer rate. This study presents a new model to predict the transient behavior of the liquid and solid slag layers. Unlike the previous steady-state model, the solid slag layer was included in solving the governing equations in order to identify the temporal and spatial transformation between the solid-liquid slag, rather than treating the solid region as a boundary condition of the liquid layer. The performance of the new model was evaluated for changes in the slag deposition rate (${\pm}10%$) and gas temperature (${\pm}50K$) in a simple cylindrical gasifier. The results show that the characteristic times to reach a new steady-state ranged between 80 s to 180s for the changes in the two parameters. Because the characteristic times of the gasifier temperature and slag deposition rate by changes in the coal type and/or operating conditions would be almost instantaneous, the time-scale for the slag thickness at the bottom of the gasifier to stabilize was much larger.

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제강공정에서 수소의 거동 (Hydrogen Behavior in the Steelmaking Process)

  • 심상철;조중욱;황상택;김광천
    • 대한금속재료학회지
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    • 제46권10호
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    • pp.662-671
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    • 2008
  • The behavior of hydrogen in the steel making process was investigated. The relation between the composition of ladle slag and hydrogen concentration in molten steel was considered. The hydrogen distribution ratio between ladle slag and molten steel was increased with increasing basicity of the slag; it was about 20 when the basicity of slag was 15. Hydroxyl capacity measured from the hydrogen distribution ratio between slag and the molten steel was comparatively corresponding to the value of hydroxyl capacity measured by the equilibrium reaction of slag and $H_2O$ gas. However, it is considerably different from the value calculated by regular solution model. The influence of hydrogen on a sticking type breakout is considered. The effect of hydrogen and $H_2O$ gas on the crystallization behavior of mold powder was investigated by DHTT (Dual hot thermocouple technique). As a result, it was proved that mold powder could be crystallized by $H_2O$ gas in the atmosphere. Therefore, it is concluded that $H_2O$ gas in the atmosphere can be a possible cause of the sticking type breakout that occasionally occurs in the continuous casting process.

일렉트로 슬래그로 재용해한 Fe-22Cr-5Al 합금의 미세조직 및 고온 산화 거동에 미치는 첨가 원소의 영향 (Effect of Alloying Elements on the Microstructure and High Temperature Oxidation Behavior of the Electro-Slag Remelted Fe-22Cr-5Al Alloy)

  • 김문현;이정근;주대헌;김명호
    • 한국주조공학회지
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    • 제22권6호
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    • pp.293-298
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    • 2002
  • The effects of alloying elements added on the microstructure and high temperature oxidation behavior of the electro-slag remelted Fe-22Cr-5Al alloy were investigated. The amount of casting defect was makedly reduced by the electro-slag remelting. The electro-slag remelted ingot had a directionally solidified structure and cleaner surface than that of air-melted one. The high temperature oxidation reststance was greatly improved by the addition of Be and Zr.