• Title/Summary/Keyword: Six-Sigma

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데이터 마이닝 기반의 6 시그마 방법론 : 철강산업 적용사례 (A Six Sigma Methodology Using Data Mining : A Case Study of "P" Steel Manufacturing Company)

  • 장길상
    • 한국정보시스템학회지:정보시스템연구
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    • 제20권3호
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    • pp.1-24
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    • 2011
  • Recently, six sigma has been widely adopted in a variety of industries as a disciplined, data-driven problem solving approach or methodology supported by a handful of powerful statistical tools in order to reduce variation through continuous process improvement. Also, data mining has been widely used to discover unknown knowledge from a large volume of data using various modeling techniques such as neural network, decision tree, regression analysis, etc. This paper proposes a six sigma methodology based on data mining for effectively and efficiently processing massive data in driving six sigma projects. The proposed methodology is applied in the hot stove system which is a major energy-consuming process in a "P" steel company for improvement of heat efficiency through reduction of energy consumption. The results show optimal operation conditions and reduction of the hot stove energy cost by 15%.

Six Sigma 기법을 이용한 이중 스월 가스터빈 연소기의 튜닝시험 (Tuning Test of a Double-Swirl Gas Turbine Combustor using Six Sigma Tools)

  • 이민철;안광익;윤영빈
    • 한국연소학회:학술대회논문집
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    • 한국연소학회 2012년도 제44회 KOSCO SYMPOSIUM 초록집
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    • pp.195-196
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    • 2012
  • This paper describes combustion tuning methodology of double-swirl gas turbine combustor using six sigma tools. This methodology is consist of five steps-Define, Identify, Design, Optimize and Verify (DIDOV). First, the NOx reduction target was defined in the step design; second, the current status of the plant was diagnosed in the step of identify; third, the vital few control parameters to achieve the defined target were determined by analyzing the correlation between the control parameters and NOx emissions in the step of design; fourth, the optimum condition was derived from one of the six sigma tools in the step of optimize; finally, the optimum condition was verified by applying the condition to the gas turbine combustor in the step of verify. As a result of the suggested method, averaged NOx emissions were reduced by more than 70% and the standard deviation was improved by more than 60%. Thus, this methodology can be attributed to the efficient reduction of NOx emission with saving combustion tuning time.

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Six Sigma and Lean Manufacturing - A Merger for Worldclass Performance, but is it Really Talking Place?

  • Kroslid, Dag
    • International Journal of Quality Innovation
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    • 제2권1호
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    • pp.87-105
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    • 2001
  • More than a decade after their development and first wave of deployment, Six Sigma and Lean Manufacturing have recently returned on the corporate agendas of a larger number of corporations across industries and supply chains. In the wake of their re-surge, this commentary addresses the evolution, context, content and deployment patterns of the two distinct management concepts. It also analyses claims in the business press that a merger is taking place between Six Sigma and Lean Manufacturing. Here, it is found that there is not enough evidence to broadly support such claims, and it is only concluded that there is some evidence of an early tend towards a merger and that a possible merger would have many synergies and advantages. Finally, an example from a Scandinavian manufacturing company is provided that explains how Six Sigma and Lean Manufacturing can be used in a beneficial way for companies to reach world-class performance.

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자동차 Steering Wheel 제조공정의 누적수율 개선을 위한 6시그마 적용사례 (A Six Sigma Application Case Study to Improve a Rolled Throughput Yield of an Automobile Steering Wheel Manufacturing Process)

  • 박종인;이동규;변재현
    • 품질경영학회지
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    • 제33권1호
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    • pp.32-41
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    • 2005
  • This paper presents a six sigma application case study for an automobile steering wheel manufacturing process using rolled throughput yield improvement activity. Hidden factory and first pass yield concept is introduced and a DMAIC procedure is implemented to maximize the first pass yield. The result of the six sigma project amounts to the reduction of failure cost of 1.2 billion won per year in the steering wheel manufacturing process. This paper can benefit six sigma practitioners in some ways.

공급망 품질향상을 위한 6시그마 적용방법 (A Six Sigma Application Methodology for Supply Chain Quality Improvement)

  • 성수경;김준석;변재현
    • 품질경영학회지
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    • 제38권2호
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    • pp.180-189
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    • 2010
  • For the success of total six sigma innovation, it is necessary to improve the suppliers' quality in the supply chain. This paper presents the deployment and support system of six sigma innovation for supply chain quality improvement, with the application to an aerospace production company. The process of project selection, project implementation, financial effect verification, benefit sharing is presented. This paper will benefit the companies which are going to enhance all the companies in the supply chain via six sigma activities.

기업의 경영혁신 전략 적용사례 및 비교분석에 관한 연구 (As strategy of Management Innovation, A Study on Analysis and Comparison Plan of Six Sigma, Lean and Theory of Constraints)

  • 조태연
    • 대한안전경영과학회:학술대회논문집
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    • 대한안전경영과학회 2011년도 춘계학술대회
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    • pp.541-552
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    • 2011
  • Many of Korea major companies have appled as strategy of management innovation Six Sigma, Lean and Theory of Constraints. Six Sigma has mainly focused to reduce variation. Lean has mainly focused to reduce wastes and Theory of Constraints has mainly focused that bottleneck of constrains production and sales. This bottleneck is caused by constraint resources and it should be the main role of manager to explore constraint resource. Although their mainly focus are different, they are used to improve productivity and quality. In this paper, as strategy of management innovation, study on analysis and comparison plan of Six Sigma, Lean and Theory of Constraints. From the literature survey and application cases, it is suggested and discussed that how to plan of application as strategy of management innovation successfully. The suggested plan of application could be a good guideline that it could be a apply of companies.

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싱글PPM품질혁신을 위한 6시그마 드림공정 구축 : S사의 6시그마 활동 사례를 중심으로 (A Case Study of a Six Sigma Dream Process Construction for Single PPM Quality Innovation Movement)

  • 이경종
    • 산업경영시스템학회지
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    • 제31권1호
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    • pp.124-131
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    • 2008
  • Goal of "Single PPM Quality Innovation Movement" is to achieve perfect quality through participation of all members in the production line to achieve zero defects. Six Sigma has been used by many leading corporations as a tool for Management Innovation. Recently, the number of small and medium sized companies implementing Six Sigma has increased. Therefore, this research introduces the case of "S" company which utilized Six Sigma and Single PPM together to effectively implement Single PPM Quality Innovation Movement. This paper describes issues identified during the Single PPM Quality Innovation Movement implementation and also suggests improvement plans.

기업 신뢰성 제고를 위한 BSC 관점에서의 Six Sigma 추진전략에 관한 연구 (A Study on the Strategy of Six Sigma by Balanced Score Card for Improving Reliability of Company)

  • 김동관;정수일
    • 대한안전경영과학회지
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    • 제7권4호
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    • pp.111-119
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    • 2005
  • Even though, the recent management innovation techniques: The 'Six-Sigma' and the 'BSC (Balanced Score Card)' are introduced to many different companies and are used very effectively, Based on the company's substantial and unique characteristics, the quality and the strategies on management are showing the reliability limits in applications in the company. Therefore, the Integrated Management System is presenting a model for stable application of the, activity in the Six-Sigma based on the theoretical notions of the BSC.

6시그마 그린벨트 교육 프로그램의 비교 연구 (A Comparative Study of Six Sigma Green Belt Training Programs)

  • 홍성훈;송재웅
    • 산업공학
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    • 제16권spc호
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    • pp.7-13
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    • 2003
  • This paper is concerned with a six sigma green belt training program. Comparative studies of existing training programs for three major companies (Samsung Electronics Company, Hyundai Motor Company, and LG Chemical Ltd.) and two consulting firms (Korean Standards Association and Korea Management Association) are made. Based on the comparative studies, a new green belt training program is proposed. The main focus of this program is on manufacturing, specially on cost and waste reductions, yield improvement, and operations with opportunity to improve capacity without major capital expenditure. The green belts take up to 4 or 5 days of intensive, highly quantitative training, roughly corresponding to the five macro phases of the six sigma methodology: define, measure, analyze, improve, and control. The six sigma tool sets for each phase are also specified.

품질경영과 6시그마 활동의 비교 분석 (A Comparison between the Quality Management and the Six Sigma Movement in Korean Companies)

  • 이창호;강창욱;이배진
    • 산업경영시스템학회지
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    • 제24권67호
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    • pp.93-102
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    • 2001
  • Many companies in Korea have introduced and put Six Sigma to the practical use recently, others are under consideration to introduce it. As we consider how to recognize and to apply it, we are able to know there is a difference among companies and it differently influence on those companies. In this paper, we analyze the structural differences between Quality Management and Six Sigma movements through the questiionnaire designed effectively to investigate them. We also examine the controversial points, suitability as the management model, the level of Quality Management and Six Sigma movements, and analyze how much the movements effect on the management activities. Finally, we show how to improve the Quality Management and Six Sigma movements in Korean companies.

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