• The Journal of Information Systems
• /
• v.20 no.3
• /
• pp.1-24
• /
• 2011

Recently, six sigma has been widely adopted in a variety of industries as a disciplined, data-driven problem solving approach or methodology supported by a handful of powerful statistical tools in order to reduce variation through continuous process improvement. Also, data mining has been widely used to discover unknown knowledge from a large volume of data using various modeling techniques such as neural network, decision tree, regression analysis, etc. This paper proposes a six sigma methodology based on data mining for effectively and efficiently processing massive data in driving six sigma projects. The proposed methodology is applied in the hot stove system which is a major energy-consuming process in a "P" steel company for improvement of heat efficiency through reduction of energy consumption. The results show optimal operation conditions and reduction of the hot stove energy cost by 15%.

• 한국연소학회:학술대회논문집
• /
• 2012.04a
• /
• pp.195-196
• /
• 2012

This paper describes combustion tuning methodology of double-swirl gas turbine combustor using six sigma tools. This methodology is consist of five steps-Define, Identify, Design, Optimize and Verify (DIDOV). First, the NOx reduction target was defined in the step design; second, the current status of the plant was diagnosed in the step of identify; third, the vital few control parameters to achieve the defined target were determined by analyzing the correlation between the control parameters and NOx emissions in the step of design; fourth, the optimum condition was derived from one of the six sigma tools in the step of optimize; finally, the optimum condition was verified by applying the condition to the gas turbine combustor in the step of verify. As a result of the suggested method, averaged NOx emissions were reduced by more than 70% and the standard deviation was improved by more than 60%. Thus, this methodology can be attributed to the efficient reduction of NOx emission with saving combustion tuning time.

• International Journal of Quality Innovation
• /
• v.2 no.1
• /
• pp.87-105
• /
• 2001

More than a decade after their development and first wave of deployment, Six Sigma and Lean Manufacturing have recently returned on the corporate agendas of a larger number of corporations across industries and supply chains. In the wake of their re-surge, this commentary addresses the evolution, context, content and deployment patterns of the two distinct management concepts. It also analyses claims in the business press that a merger is taking place between Six Sigma and Lean Manufacturing. Here, it is found that there is not enough evidence to broadly support such claims, and it is only concluded that there is some evidence of an early tend towards a merger and that a possible merger would have many synergies and advantages. Finally, an example from a Scandinavian manufacturing company is provided that explains how Six Sigma and Lean Manufacturing can be used in a beneficial way for companies to reach world-class performance.

• Journal of Korean Society for Quality Management
• /
• v.33 no.1
• /
• pp.32-41
• /
• 2005

This paper presents a six sigma application case study for an automobile steering wheel manufacturing process using rolled throughput yield improvement activity. Hidden factory and first pass yield concept is introduced and a DMAIC procedure is implemented to maximize the first pass yield. The result of the six sigma project amounts to the reduction of failure cost of 1.2 billion won per year in the steering wheel manufacturing process. This paper can benefit six sigma practitioners in some ways.

• Journal of Korean Society for Quality Management
• /
• v.38 no.2
• /
• pp.180-189
• /
• 2010

For the success of total six sigma innovation, it is necessary to improve the suppliers' quality in the supply chain. This paper presents the deployment and support system of six sigma innovation for supply chain quality improvement, with the application to an aerospace production company. The process of project selection, project implementation, financial effect verification, benefit sharing is presented. This paper will benefit the companies which are going to enhance all the companies in the supply chain via six sigma activities.

• Proceedings of the Safety Management and Science Conference
• /
• 2011.04a
• /
• pp.541-552
• /
• 2011

Many of Korea major companies have appled as strategy of management innovation Six Sigma, Lean and Theory of Constraints. Six Sigma has mainly focused to reduce variation. Lean has mainly focused to reduce wastes and Theory of Constraints has mainly focused that bottleneck of constrains production and sales. This bottleneck is caused by constraint resources and it should be the main role of manager to explore constraint resource. Although their mainly focus are different, they are used to improve productivity and quality. In this paper, as strategy of management innovation, study on analysis and comparison plan of Six Sigma, Lean and Theory of Constraints. From the literature survey and application cases, it is suggested and discussed that how to plan of application as strategy of management innovation successfully. The suggested plan of application could be a good guideline that it could be a apply of companies.

• Journal of Korean Society of Industrial and Systems Engineering
• /
• v.31 no.1
• /
• pp.124-131
• /
• 2008

Goal of "Single PPM Quality Innovation Movement" is to achieve perfect quality through participation of all members in the production line to achieve zero defects. Six Sigma has been used by many leading corporations as a tool for Management Innovation. Recently, the number of small and medium sized companies implementing Six Sigma has increased. Therefore, this research introduces the case of "S" company which utilized Six Sigma and Single PPM together to effectively implement Single PPM Quality Innovation Movement. This paper describes issues identified during the Single PPM Quality Innovation Movement implementation and also suggests improvement plans.

• Journal of the Korea Safety Management & Science
• /
• v.7 no.4
• /
• pp.111-119
• /
• 2005

Even though, the recent management innovation techniques: The 'Six-Sigma' and the 'BSC (Balanced Score Card)' are introduced to many different companies and are used very effectively, Based on the company's substantial and unique characteristics, the quality and the strategies on management are showing the reliability limits in applications in the company. Therefore, the Integrated Management System is presenting a model for stable application of the, activity in the Six-Sigma based on the theoretical notions of the BSC.

• IE interfaces
• /
• v.16 no.spc
• /
• pp.7-13
• /
• 2003

This paper is concerned with a six sigma green belt training program. Comparative studies of existing training programs for three major companies (Samsung Electronics Company, Hyundai Motor Company, and LG Chemical Ltd.) and two consulting firms (Korean Standards Association and Korea Management Association) are made. Based on the comparative studies, a new green belt training program is proposed. The main focus of this program is on manufacturing, specially on cost and waste reductions, yield improvement, and operations with opportunity to improve capacity without major capital expenditure. The green belts take up to 4 or 5 days of intensive, highly quantitative training, roughly corresponding to the five macro phases of the six sigma methodology: define, measure, analyze, improve, and control. The six sigma tool sets for each phase are also specified.

• Journal of Korean Society of Industrial and Systems Engineering
• /
• v.24 no.67
• /
• pp.93-102
• /
• 2001

Many companies in Korea have introduced and put Six Sigma to the practical use recently, others are under consideration to introduce it. As we consider how to recognize and to apply it, we are able to know there is a difference among companies and it differently influence on those companies. In this paper, we analyze the structural differences between Quality Management and Six Sigma movements through the questiionnaire designed effectively to investigate them. We also examine the controversial points, suitability as the management model, the level of Quality Management and Six Sigma movements, and analyze how much the movements effect on the management activities. Finally, we show how to improve the Quality Management and Six Sigma movements in Korean companies.