• Title/Summary/Keyword: Sintering properties

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Wear Behavior of Silicon Nitride Depending on Gas Pressure Sintering Conditions

  • Kim, Sung-Ho;Lee, Soo-Wohn;Park, Yong-Kap
    • The Korean Journal of Ceramics
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    • v.6 no.3
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    • pp.193-200
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    • 2000
  • Si$_3$N$_4$powder with 2 wt% $Al_2$O$_3$and 6 wt% $Y_2$O$_3$additives was sintered by the gas pressure sintering (GPS) technique. The unlubricated wear behavior depending on sintering conditions such as sintering temperature, pressure, and sintering time was investigated. When the sintering temperature and time increased, the larger elongated grains were formed and the microstructural heterogeneity increased. When sintering pressure increased, grain growth, however, was impeded. Also, the wear properties depended on microstructure and friction coefficient were related to grain size. Based on the experimental results, the wear properties were associated with initial friction coefficients as well as mechanical properties including fracture toughness and flexural strength.

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Low-Temperature Sintering and Microwave Dielectric Properties of $(ZnMg)TiO_3$ System ($(ZHMg)TiO_3$계 세라믹스의 저온소결과 마이크로파 유전특성)

  • Sim, Woo-Sung;Bang, Jae-Cheol
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.11a
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    • pp.321-324
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    • 2003
  • The effects of various sintering additives such as $Bi_2O_3+V_2O_5$, $BiVO_4$, $B_2O_3$, and $CuO+V_2O_5$ on the low-temperature sintering and microwave dielectric properties of $(ZnMg)TiO_3$ system were studied. Sintering was enhanced by the sintering additives and highly dense samples were obtained for $(Zn_{0.8}Mg_{0.2})TiO_3$ at the sintering temperature of $910^{\circ}C$. $(Zn_{0.8}Mg_{0.2})TiO_3$ with 6.19 mol.%$B_2O_3$ was found to show the best sintering and microwave dielectric properties.

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Evaluation on Mechanical Properties of Tungsten by Sintering Additive Content (소결첨가재에 의한 텅스텐의 기계적 특성평가)

  • Lee, Sang-Pill;Lee, Jin-Kyung
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.4_2
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    • pp.621-626
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    • 2022
  • Tungsten is a high melting point metal unlike other steel materials, and it is difficult to manufacture because of its high melting temperature. In this study, pressure sintering process method was applied to manufacture the tungsten materials at low temperature. Therefore, it is necessary to densify the sintered material by using a sintering additive. Studies have been conducted on how the amount of titanium for sintering tungsten affects the mechanical properties of tungsten in this study. In order to secure the densification mechanism of tungsten powder during the sintering process, the characteristics of the sintered tungsten material according to the change of titanium content were evaluated. It was investigated the relationship between sintering parameters and mechanical properties for densification of microstructures. The sintered tungsten materials according to sintering additive content showed high sintered density (about 16.31g/cm3) and flexural strength (about 584 MPa) when the content of sintering additive was 3 wt%. However, as the content of the sintering additive increases, mechanical property of flexural strength is decreased, and the porosity is increased due to the heterogeneous sintering around titanium.

The Effect of Sintering Processes and Additives on the Microstructures and Mechanical Properties of ZrB2-SiC Composite Ceramics (ZrB2-SiC 복합세라믹스의 미세구조와 기계적 물성에 미치는 소결 공정, 첨가제 효과)

  • Kwon, Chang-Sup;Chae, Jung-Min;Kim, Hyung-Tae;Kim, Kyung-Ja;Kim, Seong-Won
    • Journal of Powder Materials
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    • v.18 no.6
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    • pp.562-567
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    • 2011
  • This paper reports the effect of sintering processes and additives on the microstructures and mechanical properties of $ZrB_2$-SiC composite ceramics. We fabricated sintered bodies of $ZrB_2$-20 vol.% SiC with or without sintering additive, such as C or $B_4C$, densified by spark plasma sintering as well as hot pressing. While almost full densification was achieved regardless of sintering processes or sintering additives, significant grain growth was observed in the case of spark plasma sintering, especially with $B_4C$. With sintered bodies, mechanical properties, such as flexural strength and Vickers hardness, were also examined.

Effects of the Whisker Orientation and Sintering Temperature on Mechanical Properties of the Si$_3$N$_4$ based Composites (Si$_3$N$_4$ Whisker의 배열방향과 소결온도가 Si$_3$N$_4$ 복합체의 기계적 성질에 미치는 영향)

  • 김창원;박동수
    • Journal of the Korean Ceramic Society
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    • v.36 no.5
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    • pp.483-489
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    • 1999
  • Gas pressure sintered silicon nitride based composites with 3 wt% $\beta$-Si3N4 whiskers were prepared and change of properties according to the whisker orientation and sintering temperature was studied. The tapes with whiskers were fabricated by two different method ; conventional tape casting and a modified tape casting by using guide pins,. Orientations of the whiskers were controlled by different stacking sequences of the sheets cut from the tape. Samples were fully densified by gas pressure sintering at 2148-2273K. As the sintering temperature increased size of the large elongated grains increased. In case of unidirectional samples sintering shrinkage normal to the whisker alignment direction was larger than that of parallel to the direction and the shrinkage anisotropy increased slightly as sintering temperature increased. As sintering temperature increased the crack length parallel to whisker alignment direction became shorter but that normal to the direction did not depend on sintering temperature. In case of cross-plied samples the anisotropy of mechanical properties disappeared.

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A Study of Magnetic Properties of 410L Stainless Steel for Manufacture of ABS Sensor Ring (410L 스테인레스 강의 ARS 센서 링 제조를 위한 자기적 특성에 관한 연구)

  • 양현수;곽창섭;임종국
    • Proceedings of the Korean Institute of Industrial Safety Conference
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    • 1998.11a
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    • pp.29-39
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    • 1998
  • It is well known for 410L ferritic stainless steel powder to applicate a sensor ring in anti-lock brake system of automobile, several studies, because of its excellent magnetic properties. This study was carried out In investigate the magnetic properties such as the maximum magnetic induction, coercivity and maximum permeability of the materials with functions of sintering density! time and temperature, and concluded as follows; 1. Sintering under the circumstances of hydrogen gas and tile temperature of $1250^{\circ}C$ for 60min. showed that nitrogen was increased, whereas carbon and oxygen decreased in quantities. 2. Both maximum magnetic induction value of 4700Gauss and permeability of 200 were obtained at the maximum sintering density of 6.89g/$cm^3$. Here, the properties showed a linear increasement with increasing the sintering density. 3. Coercivity sharply increased with incresing the sintering density and reached to 7.6Oe at the maximum sintering density of 6.89g/$cm^3$.

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Characteristics of PMN-PZ-PT Thick Film Ceramic by Low-Temperature Sintering Aids (저온 소결 조제에 따른 PMN-PZ-PT 후막 세라믹 특성)

  • Jung, Myungwon;Jeon, Dae-Woo;Kim, Jin-Ho;Lee, Youngjin
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.29 no.8
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    • pp.476-482
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    • 2016
  • Convectional PZT based piezoelectric ceramics have to sinter at high temperature about $1,200^{\circ}C$ for their suitable electrical properties. However, some issues: low temperature sintering piezoelectric ceramic composition and reliable internal electrode, have recently attracted a great deal of interest as a highly efficient multi-layered piezoelectric ceramics. In order to optimize low temperature sintering conditions of thick-film PMN-PZ-PT ceramic, it was investigated sintering and piezoelectric properties according to the change of $LiBiO_2$ contents. Thus, the superior piezoelectric properties were found at the pallet type PMN-PZ-PT optimized with low sintering processing at $925^{\circ}C$ including 7 wt% $LiBiO_2$ sintering aid. Consequentially, we successfully manufactured thick-film PMN-PZ-PT ceramics, which had superior piezoelectric and dielectric properties, with 5 wt% of $LiBiO_2$ sintering aid at temperature of $900^{\circ}C$.

Electrical and Dielectric Properties of ZPCCY-Based Varistor Ceramics with Sintering Time (ZPCCY계 바리스터 세라믹스의 소결시간에 따른 전기적, 유전적 특성)

  • 남춘우;김향숙
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.15 no.11
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    • pp.946-952
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    • 2002
  • The electrical and dielectric characteristics of ZPCCY-based varistor ceramics were investigated in the sintering time range of 1∼3 h. Increasing sintering time deteriorated the nonlinearity, in which nonlinear exponent is decreased from 51.2 to 23.8 and leakage current is increased from 1.3 to 5.6 $\mu$A. As sintering time increases, the donor concentration was decreased in the range of (1.25∼l.73)$\times$10$\^$18/cm$\^$-3/ and the density of interface states is (3.64∼94.19)$\times$10$\^$12/cm$\^$-2/ with increasing sintering time. The increase in sintering time caused tan $\delta$ to increase in the range of 0.043 to 0.062 and relaxation time to increase in the range of 1.55 to 2.23 ㎲.

Tribological Properties of Clay Bonded SiC (점토 결합 SiC 소결체의 마찰 마모 특성)

  • 한상준;이경희;이재한;김홍기
    • Journal of the Korean Ceramic Society
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    • v.32 no.9
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    • pp.1027-1032
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    • 1995
  • SiC had been widely applied for mechanical sealing as a sealing material. SiC sintering is commonly made of reaction sintering, presureless sintering, and hot isostatic pressing (HIP) sintering. In this investigation, however, clay bonded sintering was used to avoide any complications of the special sintering methods as mentioned above. In order to prevent harmful SiC oxidation in the clay bonded sintering, clay and frit were used to form the SiC oxidation protecting layer and graphite was added to provide high solid lubricity. As a result, the material with 6% clay (clay 5.4% and frit 0.6%) and 2~4% graphite (45 mesh) sintered at 140$0^{\circ}C$ for 3 hours, showed the following physical properties; porosity 6%, static friction coefficient 0.15, kinematic coefficient 0.1,. and specific wear rate 4.8$\times$10-8 $\textrm{mm}^2$kgf-1. On the other hand, the flexural strength was 900kgf/$\textrm{cm}^2$. This tribological characteristic properties were similar to those of the reaction sintered SiC except the flexural strength.

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Spark Plasma Sintering and Hot Pressing Sintering of Nanocrystalline WC-$10C_o$-0.8VC

  • Zhu, Li Hui;Shao, Guang Jie;Liu, Yi Xiong;Siddle, Dave
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.894-895
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    • 2006
  • WC-$10C_o$-0.8VC nanocrystalline powders were sintered by spark plasma sintering (SPS) and hot press sintering (HPS), and the microstructure and properties were compared. Results show that dense WC-$10C_o$-0.8VC can be obtained by SPS in several minutes when the sintering temperature is $>1200^{\circ}C$. Sintered at a temperature of $1300^{\circ}C$ the sample prepared by SPS for 3 minutes has higher density, finer grains and better properties than that prepared by HPS for 60 minutes. SPS can be used to prepare nanocrystalline WC-$10C_o$-0.8VC with improved properties when suitable sintering parametesr are chosen.

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