• Title/Summary/Keyword: Sintering condition

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Low-Temperature Sintering Behavior of Aluminum Nitride Ceramics with Added Copper Oxide or Copper

  • Hwang, Jin-Geun;Oh, Kyung-Sik;Chung, Tai-Joo;Kim, Tae-Heui;Paek, Yeong-Kyeun
    • Journal of the Korean Ceramic Society
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    • v.56 no.1
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    • pp.104-110
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    • 2019
  • The low-temperature sintering behavior of AlN was investigated through a conventional method. $CaF_2$, CuO and Cu were selected as additives based on their low melting points. When sintered at $1600^{\circ}C$ for 8 h in $N_2$ atmosphere, a sample density > 98% was obtained. The X-ray data indicated that eutectic reactions below $1200^{\circ}C$ were found. Therefore, the current systems have lower liquid formation temperatures than other systems. The liquid phase showed high dihedral angles at triple grain junctions, indicating that the liquid had poor wettability on the grain surfaces. Eventually, the liquid was likely to vaporize due to the unfavorable wetting condition. As a result, a microstructure with clean grain boundaries was obtained, resulting in higher contiguity between grains. From EDS analysis, oxygen impurity seems to be well removed in AlN lattice. Therefore, it is believed that the current systems are beneficial for reducing sintering temperature and improving oxygen removal.

Corrosive Degradation of MgO/Al2O3-Added Si3N4 Ceramics under a Hydrothermal Condition (MgO/Al2O3가 소결조제로 첨가된 Si3N4 세라믹스의 수열 조건에서의 부식열화 거동)

  • Kim, Weon-Ju;Kang, Seok-Min;Park, Ji-Yeon
    • Korean Journal of Materials Research
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    • v.17 no.7
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    • pp.366-370
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    • 2007
  • Silicon nitride ($Si_3N_4$) ceramics have been considered for various components of nuclear power plants such as the mechanical seal of a reactor coolant pump (RCP), the guide roller for a control rod drive mechanism (CRDM), and a seal support, etc. Corrosion behavior of $Si_3N_4$ ceramics in a high-temperature and high-pressure water must be elucidated before they can be considered as components for nuclear power plants. In this study, the corrosion behaviors of $Si_3N_4$ ceramics containing MgO and $Al_2O_3$ as sintering aids were investigated at a hydrothermal condition ($300^{\circ}C$, 9.0 MPa) in pure water and 35 ppm LiOH solution. The corrosion reactions were controlled by a diffusion of the reactive species and/or products through the corroded layer. The grain-boundary phase was preferentially corroded in pure water whereas the $Si_3N_4$ grain seemed to be corroded at a similar rate to the grain-boundary phase in LiOH solution. Flexural strengths of the $Si_3N_4$ ceramics were significantly degraded due to the corrosion reaction. Results of this study imply that a variation of the sintering aids and/or a control (e.g., crystallization) of the grain-boundary phase are necessary to increase the corrosion resistance of $Si_3N_4$ ceramics in a high-temperature water.

Preparation of Porous K2Ti6O13 Whisker Preform by Spark Plasma Sintering (방전 플라즈마 소결법에 의한 다공성 육티탄산 칼륨 휘스커 프리폼의 제조)

  • Lee, Chang-Hun;Cho, Dong-Choul;Cho, Won-Seung;Lee, Chi-Hwan
    • Journal of the Korean Ceramic Society
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    • v.39 no.12
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    • pp.1197-1202
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    • 2002
  • In order to develope the porous $K_2Ti_6O_13$ whisker preform with good strength, the pore characteristics and compressive strength were investigated as a function of spark plasma sintering temperature. As a result, high porous whisker preform were successfully fabricated by sintering at 900∼950${\circ}C$ for 10 min under a pressure of 40 MPa, heating rate of 50${\circ}C$/min and on-off pulse type of 12:2. The whisker preform prepared under above optimum condition showed relatively high compressive strength of 174∼266 MPa, despite of high porosity ranging from 15% to 37%. This improvement in strength was considered to be mainly due to the spark-plasma discharges and the self-heating action between whiskers. The compressive strength of whisker preform, fabricated at sintering temperature less than 900${\circ}C$, showed 80∼100 MPa. This is low strength level less than one half times compared with whisker preform fabricated at 900∼950${\circ}C$. The whisker preform fabricated at 1000${\circ}C$ showed the highest compressive strength of 523 MPa, but resulted in low porosity of ∼5%. Based on above results, it was considered that spark plasma sintering was an effective method for developing high strength and porosity of whisker preform.

A Study on the Fabrication of Porous Sintered Materials for Glass Mold (유리 금형용 다공질 소결재의 제조에 관한 연구)

  • Jang Tae-Suk;Lim Tae-Whan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.6 no.6
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    • pp.468-472
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    • 2005
  • In order to prevent adhering of molten glass on a mold wall, the wall is swabbed with lubricant oil before forming. However, the swabbing process can be removed from the entire processes of the glass forming if the mold wall is made of a porous sintered material. The purpose of the present study is to manufacture a sintered material(having a sintered density of $85{\~}90\%$)which is the most appropriate into. plane material for a glass mold. For the research, SUS310L-based coarse powder (${\~}150{\mu}m$) and SUS420J2-based fine powder ($40{\~}50{\mu}m$) were used for the compact materials, and effects of compaction pressure and sintering condition(atmosphere, temperature) were investigated. The results obtained were as fellows. (1) By means of solid phase sintering, a desired sintering density could not be achieved in any case when using a 310L-based powder having a large particle size. (2) When sintering green compacts(compaction pressure of $2ton/cm^2$) in a commercial vacuum furnace(at $1300^{\circ}C$ for 2 hours), the sintered compacts had densities of $6.2g/cm^3(79\%)$ for 310L + 0.03$\%$B, $6.6g/cm^3 (86\%)$ for 420J2, $7.3g/cm^3(95\%)$ for 420J2+(0.03)$\%$B, and $7.6g/cm^3(99\%)$ for 420j2+(0.06)$\%$B, respectively. As a result, it is regarded that sintered compacts having a desired porosity may be achieved by vacuum sintering the 420J2-based powder (low pressure compaction) and the 310L+0.03$\%$B-based powder (high pressure compaction).

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Mössbauer Effect on LiFePO4 by Changing the Sintering Temperature and as Charged Cathode in Lithium Ion Battery (소결온도 변화와 충전된 리튬이온 전지 LiFePO4 정극에 대한 뫼스바우어 효과)

  • Kim, T.H.;Kim, H.S.;Im, H.S.;Yu, Y.B.
    • Journal of the Korean Magnetics Society
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    • v.17 no.2
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    • pp.65-70
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    • 2007
  • In this paper, we composed the $LiFePO_4$ for the reversible use as the replacement material of the Li ion batteries and confirmed the good quality of the structure of the samples with the sintering temperature $675^{\circ}C,\;750^{\circ}C,\;and\;800^{\circ}C$ for 30 hours at nitrogen atmosphere. We also investigated the size of the particles through SEM picture and the change of the sintering temperature and the $Fe^{+3}$ content after charging the materials with 1 V, 160 mA and 3 V, 40 mA for 3 hours by Mossbauer spectroscopy. Also we can observe the increase on the $Fe^{+3}$ content at the charge condition and the increase of the amount ratio of the $Fe^{+3}$ ion only in sintering temperature $675^{\circ}C$ according to the increase of the electric charge. We cannot observe the change of the $Fe^{+3}$ ion in sintering temperature $800^{\circ}C$ after charging.

A Study on the filtering bed of porous sintering-product and hydrophytes for sewage treatment (오·폐수처리를 위한 수생식물 다공성 소결체여상의 기초연구)

  • Kim, Ju-Hyung;Yun, Chan;Oh, Joon-Seong
    • Clean Technology
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    • v.7 no.2
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    • pp.89-97
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    • 2001
  • The purpose of this study was to find the optimum condition of the high removal efficiency of water pollutant as sewage treatment technology using a filtering bed charged with porous sintering-pellet which was planted with hydrophytes. Experiment was carried out by changing concentration of water pollutants(COD, T-N, T-P), kind of hydrophyte, kinds of filtering material and size, and HRT. The result of removal efficiency was obtained as following: COD removal 73.8~87.1% for input concentration range of 50~450mg/L, T-N removal 61.3~77.3% for input concentration range of 7~124mg/L, T-P removal 89.5~99.1% for input concentration ranger of 3~27mg/L. In a comparative experiment of three kinds of hydrophyte(Iris pseudoacorus, Phragmites communis $T_{RIN}$., Oenanthe javanica Dc.), the best removal efficiency of COD and T-N was gained with Iris pse-udoacorus, and Phragmites communis $T_{RIN}$ showed better result than two hydrophytes for the removal efficiency of T-P. In a comparative experiment of four kinds of filtering-materials, the removal efficiencies were in the order of porous sintering-pellet, gravel, nonused-tire and nonused-concrete. It was found that for the porous sintering-pellet, the smaller its diameter, the better its result. In the filtering bed in which was charged with porous sintering-pellets of 5mm diameter and planted with Iris pseudoacorus, the removal efficiency of COD, T-N and T-P were over 80%, 70% and 90% under the concentration of COD 250mg/L, T-N 70mg/L and T-P 15mg/L for 24hrs treatment. Thus, we concluded that a filtering bed charged with porous sintering-pellet and planted with hydrophytes will be suitable for treatment of sewage water as a pro-natural treatment technology.

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EFFECT OF $Na_{2}O$ ADDITION ON MAGNETIC PROPERTIES OF $SrZn_{2}-W$ TYPE HEXAGONAL FERRITE

  • Yamamoto, Hiroshi;Fujii, Hiroshi;Mitsuoka, Takayuki
    • Journal of the Korean Magnetics Society
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    • v.5 no.5
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    • pp.735-739
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    • 1995
  • An experiment was carried out to investigate the effect of $Na_{2}O$ additive on the magnetic and physical properties of $SrZn_{2}-W$ type hexagonal ferrite. The specimens were prepared by the conventional manufacturing methods without atmosphere control. It was found that the magnetic properties of SrO.2ZnO.$8Fe_{2}O_{3}$ are considerably improved on adding 1.5wt% $Na_{2}O$. Theoptimum condition of making magnet with suitable properties are as follows : chemical analysis composition : $Sr^{2+}_{0.852}Zn^{2+}_{1.721}Na^{+}_{0.301}Fe^{2+}_{0.723}Fe^{3+}_{15.703}O_{27}$ ; semisintering condition : $1300^{\circ}C\;{\times}\;1h$ in air ; sintering condition : $1250^{\circ}C\;{\times}\;0.5h\;T_{c}=371^{\circ}C,\;H_{A}=1091.5kA/m,\;K_{A}=2.13{\times}10^{5}J/m^{3}\;and\;n_{B}=31.8\mu\textrm{B}$.

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Effect of V2O5 Content and Pre-Sintering Atmosphere on Adhesive Property of Glass Frit for Laser Sealing of OLED (OLED 레이저 실링용 글라스 프릿에서 V2O5 함량 및 가소성 분위기가 접합 특성에 미치는 영향)

  • Jeong, HyeonJin;Lee, Mijai;Lee, Youngjin;Kim, Jin-Ho;Jeon, Dae-Woo;Hwang, Jonghee;Lee, Jungsoo;Yang, Yunsung;Youk, Sookyung;Park, Tae-Ho;Moon, Yun-Gon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.29 no.8
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    • pp.489-493
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    • 2016
  • In this study, the effect of vanadium oxide ($V_2O_5$) content and pre-sintering atmosphere on sealing property of glass frit that consisted of $V_2O_5-BaO-ZnO-P_2O_5-TeO_2-CuO-Fe_2O_3-SeO_2$ was investigated by XPS (X-ray photoelectron spectroscopy). The content of V2O5 was changed to 15, 30, and 45 mol%, and the pre-sintering was carried out in air and $N_2$ condition, respectively. XPS analysis conducted before and after laser irradiation with identical sample. Before laser treatment, glass frits that were pre-sintered at air condition showed both $V^{4+}$ and $V^{5+}$, but the valence state was changed to $V^{5+}$ after laser irradiation when the glass frits contained 30 and 45 mol% $V_2O_5$; this change led to non-adhesive property. On the other hand, glass frits that were pre-sintered at $N_2$ condition exhibited only $V^{4+}$ and it showed fine adhesion irrespective of the $V_2O_5$ content. As a result, the existence of $V^{4+}$ seems to be a major factor for controlling the adhesive property of glass frit for laser sealing.

Densification Behavior and Magnetic Properties of Fe-2%Ni Sintered Compact Fabricated by Metal Injection Molding (사출성형법에 의해 제작된 Fe-2%Ni연자성 소결체의 소결 및 자기적 특성)

  • Lim, Tae-Hwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.1
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    • pp.278-283
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    • 2019
  • 3 kinds of fine powder, Fe-2%Ni alloy powder(N Ltd.) and Fe+2%Ni mixed powder(B Ltd. and S Ltd.), were fabricated into sintered compacts of bending strength specimens and ring type specimens by metal injection molding, debinding and controlling sintering conditions (reduction and sintering atmospheres, sintering temperature, sintering time and cooling rates). Density and magnetic properties of the sintered compacts were evaluated with the following conclusions. (1) When each compact was hold at 1123K for 3.6ks in H2 and sintered at 1623K for 14.4ks in Ar, the density of N, B and S Ltd.'s sintered compacts were measured as 96, 99 and 99%, and oxygen/carbon contents were measured as 0.0041%O/0.0006%C, 0.0027%O/0.0022%C, and 0.160%O/0.0026%C, respectively. (2) Magnetic characteristics of B Ltd. compact in Ar with the best results showed $B_{25}=14.3KG$, $B_r=7.75KG$, and $H_c=2.1Oe$, but not enough as those made by melting process. (3) Magnetic properties of B Ltd. compact which were sintered at 1673K for 14.4ks in Ar gas, and cooled at $0.83Ks^{-1}$ to 1123K and then cooled at $0.083Ks^{-1}$ down to room temperature were measured as $B_{25}=14.8KG$, $B_r=8.3KG$, and $H_c=1.3Oe$, almost similar to those made by melting process. Objected soft magnetic materials properties were obtained through sintering process by controlling sintering conditions (reduction condition, sintering atmosphere, sintering temperature and sintering time) and cooling rates.

Effects of Impregnation on the Manufacture of High Density Carbon Materials (고밀도 탄소재 제조시의 함침효과)

  • 염희남;김경자;이종민;정윤중
    • Journal of the Korean Ceramic Society
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    • v.30 no.10
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    • pp.852-858
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    • 1993
  • The effect of coal tar ptch-impregnated carbon materials which were made from petroleum coke was investigated at various pressure time and impregnation-sintering cycle. As a result, density and bending strength of the carbon materials were remarkably increased in the condition of pressure times of 5hrs and of the cycle of 3rd times. And the value of d002 and Lc of the graphitic carbon sintered at 230$0^{\circ}C$ shwoed 3.387$\AA$ and 167$\AA$, respectively.

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