• 제목/요약/키워드: Sinter

검색결과 165건 처리시간 0.035초

Establishing CCT Diagrams for Sinter Hardening Grade Cr-Mo Prealloyed Steels

  • Stetina, G.;Kalss, G.;Gierl, C.;Danninger, H.;Orth, P.
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.836-837
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    • 2006
  • A CCT diagram for Cr-Mo prealloyed sintered steels suitable for sinter hardening was established by combining dilatometry data, microstructural studies and microhardness measurements of the material. CCT diagrams deepen the understanding of material properties after sinter hardening and support the design of materials on an industrial scale by providing information about required cooling rates for successful sinter hardening of these materials.

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Joining of the Sinter Hardening Pully by Sinter Brazing

  • Cheng, Chao-Hsu;Lin, Yi-Ching;Lin, Yan-Cherng;Hwang, Lih-Ren
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1002-1003
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    • 2006
  • This research mainly focuses on the development of sinter brazing technology for improving the process related to belt pulley made by sinter hardening. As the machine process of belt pulley takes up more than half of the total manufacturing hours, we propose changing the process to pulley groove brazed and bonded with pulley disc by applying sinter brazing to belt pulley. With the new process, the belt pulley is expected to reduce manufacturing cost to 70% of the original process by applying the sinter brazing technology; and the belt pulley bound by sinter brazing only loses 10% bonding strength compared with the original process.

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치과용 Co-Cr sinter metal의 소결 후 변형비교 (Observation of Shape after sinter of Dental Co-Cr sinter metal)

  • 송준부;김갑진
    • 대한치과기공학회지
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    • 제38권3호
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    • pp.127-133
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    • 2016
  • Purpose: Currently advanced in Dental CAD/CAM technology increase a use of Co-Cr sinter metal block at Dental CAD/CAM part traditionally it has been being used with metal casting method. There is an advantage that can leave out a step of investment and casting as well as reducing a working time to compare with conventional casting method in a dry milling. Methods: In this research, compare a deformation of before and after sinter result of Co-Cr sinter metal block. Design a specimen figure by 3D CAD software and transformed it to a STL file can be used at Dental CAD/CAM. With a transformed STL file, milled a Co-Cr sinter metal specimen by using a Dental CAD/CAM dry milling machine. It arrived at the following conclusions after measuring an outer form and thickness of a machined specimen and then after sinter measure it again in a way of before sinter measurement method. Results: It is confirmed that there is no error while a 3D design figure specimen is transformed to a Dental CAD data. It is observed that there is no error at Co-Cr sinter metal specimen which consider a length of single coping and bridge. Conclusion: It is observed that there is no deformation at a specimen of AS05 and AB05 are made of 0,5mm thickness. On the other hand, the out of range of deformation is observed at a specimen of AS10 and AB10 which are made of 1mm thickness.

참치뼈로부터 제조한 Hydroxyapatite 소결체의 랫드에 대한 급성피하독성시험 (Study on Acute Subcutaneous Toxicity of Hydroxyapatite Sinter Produced from Tuna Bone in Sprague-Dawley Rats)

  • 김세권;박표잠;김용태
    • 생명과학회지
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    • 제11권2호
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    • pp.97-102
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    • 2001
  • This study was performed to evaluate the actue sbucutaneous toxicity of hydroxyapatite sinter produced from tuna bone in Sprague-Dawley(SD) rats. Hydroxyapatite sinter was administrated at dose levels of 5000, 2500, 1250, 625, 312.5 and 0 mg/kg. After single subcutaneous adiminstration to both sexes to both sexes SD rats, we observed rats for 14 days. Hydroxyapatite sinter did not induce any toxic signs inmortalities, clinical findings, body weights and gross findings of the rats. In view of result, it was impossible to estimate LD/ sub 50/ values in SD rats. In conclusion, these results suggest that hydroxyapatite sinter produced from tuna bone has no effect on acute subcutaneous toxicity in SD rats.

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Sinter-HIP 소결에 의한 알루미나의 입자성장 거동 (Grain Growth Behavior in Alumina during Sinter-HIP Process)

  • 박훈;박상엽
    • 한국세라믹학회지
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    • 제37권11호
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    • pp.1033-1038
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    • 2000
  • 알루미나의 소결시 외부압력이 알루미나의 입자성장에 미치는 영향을 sinter-HIP을 통해 고찰하였다. 알루미나 입자는 HIP 초기에 일정하게 빠른 속도로 성장하였으나 HIP 처리시간이 30분을 경과한 이후에는 완만한 속도로 성장하였다. 상압소결된 알루미나를 HIP 처리시 입자성장 속도지수는 상압소결시와 동일한 n=3을 나타내었으나 알루미나의 입자성장속도는 HIP 처리시의 외부 압력으로 인해 감소하였다. Sinter-HIP 소결시 순수 알루미나와 M햬가 첨가된 알루미나의 경우 계산된 속도상수 k는 대략적으로 각각 9.2×10/sup -20/ ㎥/s, 2.6×10/sup -21/ ㎥/s 이었다.

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Sinter-hardening Process of P/M Steels and its Recent Developments

  • Yi, Jianhong;Ye, Tuming;Peng, Yuandong;Xia, Qinglin;Wang, Hongzhong
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.303-304
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    • 2006
  • The mechanical properties of ferrous powder metallurgy (P/M) materials are directly related to their microstructure. Ferrous P/M materials with sufficient hardenability will develop microstructures containing significant percentages of martensite in the as-sintered condition. Recently, sinter-hardening has developed into a highly cost effective production method through hardened P/M parts without the need for additional heat-treatments. This paper reviews the advances of sinter-hardening as well as some key processing parameters such as sintering temperature, cooling rate, tempering required to produce high quality sinter-hardened components. Specific topics including effect of alloying elements, alloying methods, and the Characterization and observation of microstructure are discussed.

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Ni/Mo 합금분말(FLC-4608)의 소결경화 공정에서 유한요소법을 이용한 마르텐사이트 분율의 예측 (Prediction of Martensite Fraction in the Sintering Hardening Process of Ni/Mo Alloy Powder (FLC-4608) Using the Finite Element Method)

  • 박효욱;주수현;이언식;권기혁;김형섭
    • 한국분말재료학회지
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    • 제22권1호
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    • pp.10-14
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    • 2015
  • In recent years, industrial demands for superior mechanical properties of powder metallurgy steel components with low cost are rapidly growing. Sinter hardening that combines sintering and heat treatment in continuous one step is cost-effective. The cooling rate during the sinter hardening process dominates material microstructures, which finally determine the mechanical properties of the parts. This research establishes a numerical model of the relation between various cooling rates and microstructures in a sinter hardenable material. The evolution of a martensitic phase in the treated microstructure during end quench tests using various cooling media of water, oil, and air is predicted from the cooling rate, which is influenced by cooling conditions, using the finite element method simulations. The effects of the cooling condition on the microstructure of the sinter hardening material are found. The obtained limiting size of the sinter hardening part is helpful to design complicate shaped components.

Green Machining of the Warm Compacted Sinter Hardenable Material

  • Cheng, Chao-Hsu;Chiu, Ken;Guo, Ray
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part 1
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    • pp.295-296
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    • 2006
  • High hardness of P/M parts can be obtained in the cooling section of the sintering furnace by using sinter hardenable materials, thus the post-sintering heat treatment can be eliminated. However, the sinter hardened materials would have difficulties in secondary machining if it is required, which will limit the applications of sinter hardenable materials in the machined parts. Recent development in warm compaction technology can enable us not only to achieve the high green density up to $7.4\;g/cm^3$, but also the high green strength which is needed for green machining. Therefore by using warm compaction technology, the green machining can be applied to sinter hardenable materials for the high density, strength and hardness P/M parts. In the present study, a pre-alloyed steel powder, ATOMET4601, was used by mixing with 2.0% copper, 1.0% nickel, 0.9% graphite and a proprietary lubricant using a binder treatment process - FLOMET. The specimens were compacted and green machined with different machining parameters. The machined surface finish and part integrity were evaluated in selecting the optimal conditions for green machining. The possibility of applying the green machining to the high-density structural parts was explored.

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High Resistivity Characteristics of the Sinter Dust Generated from the Steel Plant

  • Lee, Jae-Keun;Hyun, Ok-Chun;Lee, Jung-Eun;Park, Sang-Deok
    • Journal of Mechanical Science and Technology
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    • 제15권5호
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    • pp.630-638
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    • 2001
  • The electrical resistivity of sinter dusts generated from the steel industry and coal fly ash from the coal power plant has been investigated using the high voltage conductivity cell based on JIS B 9915 as a function of temperature and water content. Dust characterization such as the chemical composition, size distribution, atomic concentration, and surface structure has been conducted. Major constituents of sinter dusts were Fe$_2$O$_3$(40∼74.5%), CaO (6.4∼8.2%), SiO$_2$(4.1∼6.0%), and unburned carbon (7.0∼14.7%), while the coal fly ash consisted of mainly SiO$_2$(51.4%), Al$_2$O$_3$(24.1%), and Fe$_2$O$_3$(10.5%). Size distributions of the sinter dusts were bi-modal in shape and the mass median diameters (MMD) were in the range of 24.7∼137㎛, whereas the coal fly ash also displayed bi-modal distribution and the MMD of the coal fly ash was 35.71㎛. Factors affecting resistivity of dusts were chemical composition, moisture content, particle size, gas temperature, and surface structure of dust. The resistivity of sinter dusts was so high as 10(sup)15 ohm$.$cm at 150$\^{C}$ that sinter dust would not precipitate well. The resistivity of the coal fly ash was measured 1012 ohm$.$cm at about 150$\^{C}$. Increased water contents of the ambient air lowered the dust resistivity because current conduction was more activated for absorption of water vapor on the surface layer of the dust.

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