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An Experimental Study on Sink Mark Formation in Compression Molded SMC Parts with Rib (리브를 가진 일체형 SMC 압축성형재의 Sink Mark 형성에 관한 실험적 연구)

  • 정진호;임용택
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.6
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    • pp.1490-1500
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    • 1995
  • Compression molding of SMC (Sheet Molding Compound) in a thin plaque with substructures like a rib is involved with the formation of surface defect along the centerline over the rib area called by sink mark depending on process parameters. The surface quality of the external panels in automotive manufacturing is so critical that this kind of defect should be eliminated during manufacturing stages. The effect of process parameters on sink mark formation and the distribution of chopped fiberglasses in the compression molded thin plaque with a rib was experimentally investigated in the present study. In order to estimate the effect of the molding parameters such as molding temperature, mold closing speed, depth of the rib, corner radius of the rib, and final molded part thickness of flat portion on the depth of sink mark and the distribution of fiberglasses in the molded SMC part with the rib under the present experimental conditions, the molding parameters used in experiments were non-dimensionalized equation for predicting the depth of sink mark was determined through dimensional analysis based on the experimental data. The orientation and distribution of fiberglasses and fillers which directly affect the formation and depth of sink mark were investigated by taking the photographs of the cross-sectional area of the molded specimen using scanning electron microscope. The experimental results proposed from this investigation are useful in understanding the formation of sink mark and predicting the depth of sink mark in compression molding of SMC with substructures.

An Efficient Routing Protocol for Mobile Sinks in Sensor Networks (센서 네트워크에서 모바일 싱크를 위한 효율적인 라우팅 기법)

  • Wu, Mary
    • Journal of Korea Multimedia Society
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    • v.20 no.4
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    • pp.640-648
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    • 2017
  • Sensors have limited resources in sensor networks, so efficient use of energy is important. In order to use the energy of the sensor node efficiently, researches applying mobile sink to the sensor network have been actively carried out. The sink node moves the sensor network, collects data from each sensor node, which spread the energy concentrated around the sink node, thereby extending the entire life cycle of the network. But, when the sink node moves, it requires a reset of the data transmission path, which causes a lot of control messages and delays. In this paper, we propose a CMS(Cluster-based Mobile Sink) method to support the movement of mobile sink in a cluster sensor environment. The proposed scheme minimizes an amount of control messages without resetting the routing paths of entire sensor networks by supporting the sink mobility path using the neighbor cluster list. And, it simplifies the routing path setup process by setting a single hop path between clusters without a gateway. The experiment results show that the proposed scheme has superior energy efficiency in processing and network structure, compared with existing clustering and mesh routing protocols.

Interference and Sink Capacity of Wireless CDMA Sensor Networks with Layered Architecture

  • Kang, Hyun-Duk;Hong, Heon-Jin;Sung, Seok-Jin;Kim, Ki-Seon
    • ETRI Journal
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    • v.30 no.1
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    • pp.13-20
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    • 2008
  • We evaluate the sink capacity of wireless code division multiple access (CDMA) sensor networks with layered architecture. We introduce a model of interference at a sink considering two kinds of interference: multiple access interference (MAI) and node interference (NI). We also investigate the activity of sensor nodes around the sink in relation to gathering data under a layered architecture. Based on the interference model and the activity of sensor nodes around the sink, we derive the failure probability of the transmission from a source node located one hop away from the sink using Gaussian approximation. Under the requirement of 1% failure probability of transmission, we determine the sink capacity, which is defined as the maximum number of concurrent sensor nodes located one hop away from the sink. We demonstrate that as the node activity of the MAI decreases, the variation of the sink capacity due to the node activity of the NI becomes more significant. The analysis results are verified through computer simulations.

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A Study on the Treatment of Sink for Hydrological Geographic Analysis in DEM (수문지형분석을 위한 DEM에서의 sink 처리에 관한 연구)

  • Kim, Kyung Tak;Choi, Yun Seok;Kim, Joo Hun
    • Proceedings of the Korea Water Resources Association Conference
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    • 2004.05b
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    • pp.819-823
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    • 2004
  • 수자원 분야에서 DEM을 이용하여 유역의 수문학적 지형인자를 추출하기 위해서는 DEM으로부터 하천망을 추출하고, 유역을 분할하며 이를 이용하여 유역 범위 내에서 지형인자를 계산하는 일련의 과정이 필요하다. 이때 사용되는 기초 자료인 DEM은 최종 결과물인 유역의 지형인자에 영향을 미치게 되며, 따라서 지표면의 수리${\cdot}$수문 현상을 가장 적절히 표현할 수 있는 DEM을 수문학적으로 어떻게 처리할 것인가가 중요한 문제이다. 수치지도의 등고선이나 영상으로부터 추출된 DEM을 그대로 유역 분석에 이용할 경우 지표면 흐름 모의에 장애를 초래하는 sink나 flat area와 같은 오류를 다수 포함하고 있다 그러므로 이러한 오류들을 합리적인 방법으로 제거하는 과정이 필요하다. 본 연구에서는 DEM을 이용하여 유역의 수문학적 지형인자를 계산하기 위해 DEM이 가지고 있는 오류 중 sink를 제거하는 기술을 개발하였다. 본 연구에서 구현한 sink 제거 기술을 이용하여 실제 유역의 DEM에서 sink를 제거하고, 그 결과를 Arc Hydro와 WMS v6.1과 비교하여 적용된 sink 처리 알고리즘의 타당성과 적용성을 검토하였다. Sink 제거 기능의 효율성과 오류 수정후의 DEM에서 추출된 하천망의 형태적 특성 및 실제하천과의 유사성에 대하여 검토한 결과 유역의 모든 sink가 양호하게 보정되었으며 보정된 DEM을 이용하여 추출된 하천망 또한 국외의 Arc Hydro 및 WMS v6.1과 유사한 결과를 나타내고 있다.

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Cooling Characteristics of a Strip Fin Heat Sink (스트립휜 히트싱크의 냉각특성)

  • Park. Cheol-Woo;Kim. Hyun-Woo;Jang .Chung-Sun;Riu. Kap-Jong
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.1 s.232
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    • pp.16-26
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    • 2005
  • Air-cooled heat sinks are employed in many electronic cooling applications since they provide significant heat transfer enhancement and operational flexibility. Strip-shaped fin heat sink is of interest and needs to be investigated as general cooling products for more applicability. The purposes of this study are to evaluate heat sink performance without bypass flow condition and to determine optimal heat sink geometries. The results show that the decreasing rate of thermal resistance of a heat sink decreases with increasing inlet air velocity, and the increasing rate of pressure drop increases with increasing inlet air velocity, but is not affected by input power. The increasing rate of optimal longitudinal fin spacing is larger than that of transverse fin spacing. The strip fin heat sink tested in this study showed better cooling performance compared to that of other plate fin type.matism. 2004; 50(11): 3504-3515.

A Connection Setup Scheme to Mobile Sink in Sensor Networks (센서 네트워크에서 이동싱크로의 연결설정 방안)

  • Park, Sang-Joon;Lee, Jong-Chan;Kim, Hyung-Jong
    • Journal of the Korea Society for Simulation
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    • v.17 no.1
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    • pp.9-16
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    • 2008
  • The sink mobility can request frequent routing change in sensor networks. By active mobility a sink can gather needed information easily so that the network availability will be higher. However, instead static sink system, the connection between sensor nodes and a mobile sink can be changed continuously. That is, the rerouting should be implemented caused by the routing alteration. It is two connection setups for the mobile sink system: the connection from sink to sensor nodes and the connection from sensor nodes to sink. However, sensor nodes actually have many functional limitations. Hence, the low cost scheme will be needed for the connection setup from sensor nodes to the mobile sink. In this paper, we propose an agent scheme to the connection setup from sensor nodes to the mobile sink. The agent scheme provides the reliable setup scheme to the connection by using an agent sector.

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Study on sink-mark reduction and gas venting of injection molded parts using compressed air (압축공기를 사용한 사출성형품의 싱크마크 저감 및 가스 벤팅에 관한 연구)

  • Se-Ho Lee;Ho-Sang Lee
    • Design & Manufacturing
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    • v.18 no.3
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    • pp.71-80
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    • 2024
  • Sink marks are a common defect that occurs due to differences in shrinkage in areas with significant thickness variations in injection-molded parts. In this paper, we investigated the reduction of sink marks and the improvement of gas venting in injection molding processes using External Gas Injection (EGI). A mold was designed with considerations for EGI core pins, O-ring grooves to prevent gas leakage, and ejector-pin sealing. The sink marks were then examined through a series of experiments. When the delay time for injecting compressed air was set to 2.2 seconds, the depth of the sink marks was minimized. However, when the delay time was either too short or too long, the depth of the sink marks increased. There was almost no difference in the depth of the sink marks at discharge pressures of 30 and 50 bar of compressed air, but the sink marks were significantly reduced at a discharge pressure of 70 bar. Under the conditions of a 2.2-second delay time and a supply pressure of 70 bar, the smallest depth, 0.594 ㎛, was observed when the supply time was between 6 and 7 seconds. This represents a reduction of approximately 94% compared to the sink mark depth of 10.078 ㎛ observed with conventional injection molding. To verify the gas venting effect of compressed air injection, an experiment was conducted using non-dried PC. The silver streaks that appeared on the exterior of the molded part were completely eliminated when the air supply pressure was set to 20 bar. This indicates that by injecting compressed air into the mold cavity before injecting the resin, the appearance quality of the injection-molded part can be improved without the need to dry the resin in advance.

A Study on Durability of Sprayed Coating Layer in the Molten Zn-0.2% Al Alloy Bath (아연-0.2%알루미늄합금 용융도금액 중에서 용사층의 내구성에 관한 연구)

  • 강태영;임병문;최장현;김영식
    • Journal of Welding and Joining
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    • v.19 no.5
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    • pp.512-519
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    • 2001
  • Sink roll has been used in molten Zn-0.2%Al alloy bath of continuous galvanizing line in sinking and stabilizing process of the steel strip in molten metal bath. In this process, although the scraper scraps off the sink roll surface, the dross compounds is builded up on the sink roll surface and the life time of the sink roll is shorten by the dross compounds. The present study was investigated the application of the spray coating layer on sink roll body for improving durability In molten Zn-0.2%Al alloy. Through the durability tests in molten Zn-0.2%Al alloy with various ceramic and cermet coating layer, the optimum bond and top coating material was obtained. As the results, the system of STS430F base metal, WC-l7Co bond and $ZrO_2-SiO_2$ top coating was clarified to be the best quality of durability in molten Zn-0.2%Al alloy.

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GHG-AP Integrated Sink/Emission Inventories and Environmental Value Analysis in Vegetation Sector of Seoul (서울시 식생부문 온실가스-대기오염 통합 흡수/배출량 인벤토리 및 환경가치분석)

  • Jung, Jaehyung;Kwon, O-Yul
    • Journal of Korean Society for Atmospheric Environment
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    • v.31 no.1
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    • pp.72-82
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    • 2015
  • We constructed greenhouse gas (GHG) and air pollution (AP) integrated sink/emission inventories and evaluated the environmental value for the vegetation sector in Seoul during year 2010. The data of vegetation, classified into four sectors of cultivated land, forest land, park and street tree, were obtained from Statistics Korea and Seoul City. Based on the previous studies, only $CO_2$ was chosen as GHG sink by vegetation. $NO_2$ and $SO_2$ were chosen as AP sink by vegetation, while isoprene, monoterpene, other VOC (OVOC) and NH3 were chosen as AP emission from vegetation. Estimation methodology and sink/emission factors were gathered from reports and published literatures. Estimated GHG sink by vegetation during year 2010 was 12,987,173 $tonCO_{2eq}$, of which approximately 1/4 was from pure vegetation and the remaining 3/4 from vegetation soil. AP sink and emission were estimated to be 23,309 tonAP and 2,629,797 tonAP, respectively. The analysis by administrative districts in Seoul revealed that among 25 districts, Seocho-gu, Nowon-gu, Eunpyeong-gu, Gwanak-gu and Gangbuk-gu were the major districts in GHG and AP sink/emission inventories for vegetation sector. Environmental value of vegetation as a function of GHG and AP sink, was estimated as 800 billion won, corresponding to 5% of the total cost of the forest land in Korea evaluated as a public function.

Cooling Characteristics of Wing Fin Heat Sink (익형 핀 히트싱크의 냉각특성)

  • 유갑종;박철우;장충선;김현우
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.8
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    • pp.728-740
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    • 2004
  • Heat sink has extended surface area for enhanced heat transfer. The enhanced convection heat transfer has been used widely, such as cooling electronic chips in the electronics industry. Heat sink usually requires an increase in the heat transfer and a decrease in the pressure drop, and must improve the performance in the flow field of industrial plants. In this study, wing fin heat sink was studied and tests were conducted in a rectangular cross sectional channel with wing fin heat sinks. The leading and trailing ends of a wing fin have a sharp edge, simulating the airfoil feature. Empirical correlations have been developed for wing fin heat sink types. And wing fin heat sinks have better cooling performance than elliptic fin and square fin types.