• Title/Summary/Keyword: Sink Flow

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Effect of Boss Wall Thickness on Sink Mark in Injection Molding (보스 벽 두께가 사출성형의 싱크마크 발생에 미치는 영향)

  • Kim, H.P.;Kim, Y.J.
    • Design & Manufacturing
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    • v.6 no.1
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    • pp.5-11
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    • 2012
  • The sink mark on boss parts is generated by the volumetric shrinkage that is caused by both the molding thickness and the boss wall thickness. The volumetric shrinkage is caused by packing pressure and its amount tends to decrease by increasing the packing pressure. The packing pressure can therefore increase the flow rate to a boss part and causes the depth of sink mark to increase. As the molding thickness and the boss wall thickness in the boss part can increase the part volume, these may yield bad solidifying and also extend the molding cycle. In this paper, both the injection molding test and the flow analysis were carried out to investigate the effect of sink mark that was generated in the boss wall thickness of injection molded products. The sink mark could also be caused by thickness ratio of boss part. For a given thickness ratio of boss, several molding process parameters such as packing pressure, packing time and melt temperature, affecting to generation of the sink mark were discussed.

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Effect of Boss Wall Thickness on Sink Mark in Injection Molding (보스 벽 두께가 사출성형의 싱크마크 발생에 미치는 영향)

  • Kim, Hyun-Pil;Kim, Yohng-Jo
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.103-109
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    • 2008
  • The sink mark on boss parts is generated by the volumetric shrinkage that is caused by both the molding thickness and the boss wall thickness. The volumetric shrinkage is caused by packing pressure and its amount tends to decrease by increasing the packing pressure. The packing pressure can therefore increase the flow rate to a boss part and causes the depth of sink mark to increase. As the molding thickness and the boss wall thickness in the boss part can increase the part volume, these may yield bad solidifying and also extend the molding cycle. In this paper, both the injection molding test and the flow analysis were carried out to investigate the effect of sink mark that was generated in the boss wall thickness of injection molded products. The sink mark could also be caused by thickness ratio of boss part. For a given thickness ratio of boss, several molding process parameters such as packing pressure, packing time and melt temperature, affecting to generation of the sink mark were discussed

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Heat Transfer Characteristics of Inclined Jet Impinging on a Pin Fin Heat Sink (경사진 충돌제트를 이용한 핀 휜 히트싱크의 열특성 연구)

  • Hong, Ki-Ho;Song, Tae-Ho
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.28 no.8 s.227
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    • pp.961-967
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    • 2004
  • An inclined jet impinging on a pin fin heat sink is proposed and investigated experimentally. To investigate the flow pattern, flow visualization using fluorescence and velocity measurement using particle image velocimetry(PIV) are conducted with water. The jet impinges over a wide span of the heat sink with a large recirculation in the upper free space and occasionally with another smaller one in the upstream corner. Further, thermal experimentation is conducted using air to obtain temperature profiles using a thermocouple rake in the air and using thermal image on the heat sink back plate, with impinging angles of 35, 45 and 55 degrees. The Reynolds number range based on the nozzle slot is varied from 1507 to 6405. The results show that impinging angle of 55 degree shows the largest heat transfer capability. The results of thermal experiment are compared and discussed with those of flow visualization.

Effects of Nozzle Size and Height of Aluminum Foam Heat Sink on Jet Impingement Heat Transfer (충돌제트 열전달에 발포알루미늄 방열기의 높이와 노즐의 크기가 미치는 영향)

  • Kim, Seo-Yeong;Baek, Jin-Uk;Gang, Byeong-Ha
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.25 no.9
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    • pp.1263-1271
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    • 2001
  • An experimental study is carried out for an aluminum foam heat sink attached to an isolated heat source to evaluate high potential of aluminum foam as a heat sink with impinging jets. The effects of the pore density and the height of the aluminum foam heat sink, the jet Reynolds number, and the nozzle diameter are delineated in comparison with a conventional pin type heat sink. It is found that the aluminum foam with small pores is inefficient for the heat transfer enhancement due to the large flow friction at the given porosity. In the parameter ranges of the present study, the change in the nozzle diameter shows no significant effects on the surface temperature of the aluminum foam heat sink at a given Reynolds number. The heat transfer enhancement is strongly dependent on the jet Reynolds number and shows a maximum value at a moderate Reynolds number.

Optimal Design of a Plate-Fin Heat Sink with Slip Flow (경계면 슬립이 적용되는 Plate-Fin Heat Sink 의 최적형상 설계)

  • Park, Boo Seong;Park, Hyun Jin;Kim, Bo Hung
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.2
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    • pp.219-227
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    • 2015
  • A dehumidifier using a thermoelement has many advantages compare to a dehumidifier using compressor systems. However, it is crucial to optimize the performance of heat sink for improving heat dissipation problem on the heat generation part. In this study, we utilized computational fluid dynamics software to compare Nusselt number, temperature and system efficiency based on fin thickness, flow gap between fin and fin length. Moreover, slip flow on the boundary layer was applied for the further analysis. Our objective in this study is to suggest an optimal fin shape to improve heat transfer with the tendency of performance factor depending on change of the shapes. Our results on the optimization of fin shape and analysis of slip flow will be utilized to enhance the heat transfer in the heat sink which is important in the design of dehumidifier using a thermoelement.

Thermal Design of 21 W LED Light Engine Using Thermal Conductive Plastic (열전도성 플라스틱을 이용한 21 W급 LED Light Engine의 방열설계)

  • Choi, Won-Ho;Choi, Doo-Ho;Lee, Jin-Yeol;Park, Dae-Hee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.28 no.3
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    • pp.208-212
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    • 2015
  • This study will design the structural optimization of 21 W LED heat sink using the thermal conductive plastic materials. The thermal conductive plastic heat sink is inferior to aluminum heat sinks in thermal properties. This study will solve this problem using formability of thermal conductive plastic heat sink. A heat sink was optimized in terms of the number, and the thickness of fins and the base thickness of the heat sink, using the Heatsinkdesigner software. Also by using SolidWorks Flow simulation and thermal analysis software, the thermal characteristics of the heat sink were analyzed. As the result, the optimized heat sink has 17 fins, which are 1.5 mm thick and a 3.7 mm-thick base. The highest and the lowest temperature were $51.65^{\circ}C$ and $46.24^{\circ}C$ respectively. Based on these results, The thermal conductive plastic heat sink is considered possible to overcome heating problem when designing in complex structure.

Analysis of Natural Convection around Radial Heat Sink (원형 히트싱크의 자연대류 해석)

  • Yu, Seung-Hwan;Lee, Kwan-Soo
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.1172-1176
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    • 2009
  • In the present study, natural convection over a heat sink with a horizontal circular base and rectangular fins was numerically analyzed. To calculate natural convection heat transfer, the assumptions of ideal gas and laminar flow were made for air. Flow patterns around the heat sink were chimney-like. The resultant temperature distribution on the circular base appeared almost uniform. Parametric studies were performed to compare the effects of fin length, fin height, the ideal number of fins, and heat flux on the average temperature of a heat sink and the average heat transfer coefficient from the heat sink array. Correlation to predict the average Nusselt number was presented.

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Cooling Characteristics of Wing Fin Heat Sink (익형 핀 히트싱크의 냉각특성)

  • 유갑종;박철우;장충선;김현우
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.16 no.8
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    • pp.728-740
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    • 2004
  • Heat sink has extended surface area for enhanced heat transfer. The enhanced convection heat transfer has been used widely, such as cooling electronic chips in the electronics industry. Heat sink usually requires an increase in the heat transfer and a decrease in the pressure drop, and must improve the performance in the flow field of industrial plants. In this study, wing fin heat sink was studied and tests were conducted in a rectangular cross sectional channel with wing fin heat sinks. The leading and trailing ends of a wing fin have a sharp edge, simulating the airfoil feature. Empirical correlations have been developed for wing fin heat sink types. And wing fin heat sinks have better cooling performance than elliptic fin and square fin types.

Performance Evaluation of Heat Sink for Cooling of LED Projector (LED 프로젝터 방열용 히트싱크의 성능평가)

  • Lee, Kyoung-Yong;Choi, Young-Seok;Jeon, Dong-Soon;Kim, Seon-Chang;Son, Kwang-Eun
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.1167-1171
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    • 2008
  • The flow and thermal performance of the skiving and louver fin type heat sinks for the cooling system of the small LED projector were experimentally evaluated. A small fan tester based on AMCA standards was used to control and measure the air flow rate into the heat sink. Three heat blocks were used to simulate the heat and light sources(red, green and blue) of the small LED projector. We measured the pressure drop, temperatures and input power at the specific air flow rate and discussed those results. As a result, it is found that the louver fin type heat sink has higher pressure drop and lower thermal resistance than the skiving type. From the comparison of the temperature of the heat block between skiving and louver fin type, the louver fin type heat sink was found to be more suitable for cooling the high power heat source than skiving type. The thermal performance of the fan-sink(louver fin type) system was discussed with the picture taken by a thermal video.

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A Sink Flow from a Rotating Tank (회전원통으로부터의 싱크 유동)

  • Suh Yong Kweon;Yeo Chang Ho
    • 한국가시화정보학회:학술대회논문집
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    • 2004.11a
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    • pp.36-39
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    • 2004
  • In this study, we present the theoretical, numerical and experimental results of the sink flow from a rotating, circular tank Strikingly enough, when the upper free surface was set with no-slip boundary conditions, the Ekman boundary-layer develops not only above the bottom surface but under the free surface. The sink fluid is coming from the two Ekman layers, and the mass transfer from the bulk, inviscid region is dependent on the rotational speed. It is also remarkable to see that all the fluid gathered along the axis flows through a rapidly rotating fluid column with almost the same size as the hole.

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