• Title/Summary/Keyword: Single-zone mode

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A Study on the Characteristic of Weld Joint and Tensile Fracture of SUS304 and Cu High-Speed Dissimilar Lap Welds by Single Mode Fiber Laser (싱글모드 파이버 레이저를 이용한 SUS304와 Cu의 고속 겹치기 용접에서 접합부 및 인장시험 파단부의 특성에 관한 연구)

  • Lee, Su-Jin;Kim, Jong-Do;Katayama, Seiji
    • Journal of Welding and Joining
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    • v.32 no.6
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    • pp.56-63
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    • 2014
  • To develop and understand dissimilar metals joining of Stainless steel and Copper, ultra-high speed laser lap welding was studied using single mode fiber laser in this study. SUS304 and Cu have large differences in materials properties, and Cu and Fe have no intermetallic compounds by typical binary phase of Cu and Fe system. In this study, ultra-high speed lap welds of SUS304 and Cu dissimilar metals using single-mode fiber laser was generated, and weldability of the weld fusion zone was evaluated using a tensile shear test. To understand the phenomenon of tensile shear load, weld fusion zone of interface weld area and fracture parts after tensile shear test were observed using scanning electron microscopy (SEM) and energy dispersive X-ray spectroscopy (EDX) analysis system. And it was confirmed that Cu was easily melting and penetrating in the grain boundaries of SUS304 because of low melting temperature. And high thermal conductivity of copper occurred dissipate heat energy rapidly. These properties cause the solidification cracking in weld zone.

Weldability of SUS304 and Ti Dissimilar Welds with Various Welding Speed using Single Mode Fiber Laser (싱글모드 파이버 레이저를 이용한 SUS304와 Ti 이종재료의 용접속도에 따른 용접특성)

  • Lee, Su-Jin;Katayama, Seiji;Kim, Jong-Do
    • Journal of Welding and Joining
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    • v.31 no.5
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    • pp.64-70
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    • 2013
  • The joining of Ti and SUS304 dissimilar metals is one of the effective measures to save rare metal. But Ti and SUS304 have differences in materials properties, and Ti and Fe intermetallic compounds such as TiFe and $TiFe_2$ are easily formed in weld fusion zone between Ti and SUS304. Nevertheless, in this study, full penetration lap dissimilar welding of Ti and SUS304 using single-mode fiber laser with ultra-high welding speed was tried, and it was found out that ultra-high welding speed could control the generation of intermetallic compound. To recognize the formation of intermetallic phase in the weld fusion zone and the compound zone of interface weld area were observed and analyzed using energy dispersive X-ray spectroscopy (EDX). And it was confirmed that the ultra-high welding speed could reduce amount of intermetallic compounds, but the intermetallic compounds were existed in the weld fusion zone under the all conditions.

Prediction of Fatigue Crack Propagation Behavior Under Mixed-Mode Single Overload (혼합모드 단일과대하중 하에서 피로균열 전파거동의 예측)

  • Lee, Jeong-Moo;Song, Sam-Hong
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.359-364
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    • 2004
  • In this study, experiments were tried on the mixed-mode I+II single overloading model which changes the loading mode of overload and fatigue load. Aspects of deformation field in front of the crack which is formed by mixed-mode I+II single overloading were experimentally studied. Then the shape and size of mixed-mode plastic zone were approximately calculated. The propagation behavior of fatigue crack was examined under the test conditions combined by changing the loading mode. The behavior of fatigue cracks were greatly affected by shapes of plastic deformation field and applying mode of fatigue load. Accuracy of prediction and evaluation for fatigue life may be improved by considering all aspects of deformation and behavior of fatigue cracks.

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Effects by Applying Mode of Single Overload on Propagation Behavior of Fatigue Crack (단일과대하중의 작용모드가 피로균열의 전파거동에 미치는 영향)

  • 송삼홍;이정무
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.109-116
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    • 2004
  • In this study, when variable-amplitude load with various applying mode acts on the pre-crack tip, we examined how fatigue cracks behave. Hence aspects of the deformation caused by changing the applying mode of single overload and propagation behavior of fatigue crack were experimentally examined: What kinds of the deformation would be formed at pre-crack and its tip\ulcorner What aspects of the residual plastic deformation field would be formed in front of a crack\ulcorner How aspects of the plastic zone could be evaluated\ulcorner As applying mode of single overloading changes, the deformation caused by tensile and shear loading variously showed in each applying mode. The different aspects of deformation make influence on propagation behavior of cracks under constant-amplitude fatigue loading after overloading with various modes. We tried to examine the relationship between aspects of deformation and fatigue behavior by comparing the observed deformation at crack and crack propagation behavior obtained from fatigue tests.

Analysis of Heating Energy in a Korean-Style Apartment Building 3 : The Effect of Room Condition Settings (한국형 아파트의 난방에너지 분석 3 :실내설정조건의 영향)

  • Park, Yoo-Won;Yoo, Ho-Seon;Hong, Hi-Ki
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.17 no.8
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    • pp.722-728
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    • 2005
  • The present paper deals with heating energy estimation in Korean-style apartments, paying special attention to the effect of room condition settings. Two types of heating modes are considered: continuous single-zone and scheduled multi-zone. In the latter, zones during unoccupied periods remain unconditioned. Also analyzed are sensitivities in heating energy with respect to the air change rate and the set temperature. The energy use is estimated with TRNSYS 15, a dynamic load calculation program. Heating energy for the actual residential condition (1.0 ACH and $24^{\circ}C$) appears to be nearly the same as that for a typical design standard (1.5 ACH and $20^{\circ}C$). The air change rate affects heating energy as sensitive]y as the set temperature. For all the simulated cases, the scheduled multi-zone heating mode is more energy-efficient than the continuous single-zone. Heating energy depends appreciably on the shading factor. It is expected that considerable heating energy for apartment houses can be saved by employing a multi-zone mode along with appropriate control devices.

Mechanical Properties of Cu and Ni Dissimilar Welds by High Welding Speed Using Single-Mode Fiber Laser (싱글모드 파이버 레이저를 이용한 Cu 와 Ni의 고속도 이종재료 용접부의 기계적 특성)

  • Lee, Su-Jin;Kim, Jong-Do
    • Journal of Welding and Joining
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    • v.32 no.3
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    • pp.81-88
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    • 2014
  • As the industrial technology has been developed, a dissimilar welding has been received huge attention in various engineering fields. To understand the mechanical properties and possibility of applications of dissimilar metals joining, the laser welding of Cu and Ni dissimilar metals was studied in this paper. Cu and Ni have differences in materials properties, and Cu and Ni make no intermetallic compounds according to typical binary phase of Cu and Ni system. In this study, lap welds of Cu and Ni dissimilar metals using single-mode fiber laser with high welding speed were tried, and mechanical properties of the welds zone were evaluated using a Vickers hardness test and a tensile shear test. To recognize the relation between hardness and tensile shear load, weld fusion zone of interface weld area were observed. And it was confirmed that the ultra-high welding speed could make good weld beads and higher hardness parts had higher tensile shear load under the all conditions.

A Study on Failure Strength of Single Lap Adhesive Joint with Thick Adherend (후판 단일 겹침 접착 조인트의 파손강도에 관한 연구)

  • Park, Jae-Hyun;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.38 no.2
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    • pp.111-118
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    • 2010
  • The joints are often the weakest areas in composite structures. In this paper, the thick aluminum-aluminum joint specimens and thick composite-aluminum single lap adhesive joint specimens were manufactured and the tensile tests were performed. The fracture mode of each specimen was investigated and the modified damage zone theory based on the yield strain was proposed and compared with experimental failure load of each mode. The failure loads of the thick aluminum-aluminum joint and composite-aluminum joint were predicted by the same failure criterion and they could be predicted to within 19.3% using the damage zone ratio method for all 14 cases investigated.

Stability analyses of dual porosity soil slope

  • Satyanaga, Alfrendo;Moon, Sung-Woo;Kim, Jong R.
    • Geomechanics and Engineering
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    • v.28 no.1
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    • pp.77-87
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    • 2022
  • Many geotechnical analyses require the investigation of water flow within partially saturated soil zone to incorporate the effect of climatic conditions. It is widely understood that the hydraulic properties of the partially saturated soil should be included in the transient seepage analyses. However, the characteristics of dual porosity soils with dual-mode water retention curve are normally modelled using single-mode mathematical equation for simplification of the analysis. In reality, the rainwater flow can be affected significantly by the dual-mode hydraulic properties of the soil. This paper presents the variations of safety factor for dual porosity soil slope with dual-mode water retention curve and dual-mode unsaturated permeability. This paper includes the development of the new dual-mode unsaturated permeability to represent the characteristics of soil with the dual-mode water retention curve. The finite element analyses were conducted to examine the role of dual-mode water retention curve and dual-mode unsaturated permeability on the variations of safety factor under rainfall loading. The results indicate that the safety factor variations of dual porosity soil slope modelled using the dual-mode water retention curve and the unsaturated permeability equation are lower than those of dual porosity slope modelled using single-mode water retention curve and unsaturated permeability equations.

Effect of Thermal Stratification for Reducing Pressure Rise Rate in HCCI Combustion Based on Multi-zone Modeling (Multi Zone Modeling을 이용한 온도 성층화의 효과를 갖는 예혼합압축자기착화엔진의 압력상승률 저감에 대한 모사)

  • Kwon, O-Seok;Lim, Ock-Taeck
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.4
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    • pp.32-39
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    • 2009
  • The HCCI engine is a next generation engine, with high efficiency and low emissions. The engine may be an alternative to SI and DI engines; however, HCCI's operating range is limited by an excessive rate of pressure rise during combustion and the resulting engine knock in high-load. The purpose of this study was to gain a understanding of the effect of only initial temperature and thermal stratification for reducing the pressure-rise rate in HCCI combustion. And we confirmed characteristics of combustion, knocking and emissions. The engine was fueled with Di-Methyl Ether. The computations were conducted using both a single-zone model and a multi-zone model by CHEMKIN and modified SENKIN.

A Study of Weld Fusion Zone Phenomena in Austenitic Stainless Steels(2) - Effects of Nitrogen on Microstructural Evolution and Hot Cracking Susceptibility GTA Welds in STS 304 - (오스테나이트계 스테인리스강 용접부의 금속학적 현상에 관한 연구(2) - STS 304 용접부 조직특성 및 고온균열 감수성에 미치는 질소의 영향 -)

  • 이종섭;김숙환
    • Journal of Welding and Joining
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    • v.18 no.1
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    • pp.59-69
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    • 2000
  • The purpose of the present study was to investigate weld metallurgical phenomena such as primary solidification mode, microstructural evolution and hot cracking susceptibility in nitrogen-bearing austenitic stainless steel GTA welds. Eight experimental heats varying nitrogen content from 0.007 to 0.23 wt.% were used in this study. Autogenous GTA welding was performed on weld coupons and the primary solidification mode and their microstructural characteristics were investigated from the fusion welds. Varestraint test was employed to evaluate the solidification cracking susceptibility of the heats and TCL(Total Crack Length) was used as cracking susceptibility index. The solidification mode shifted from primary ferrite to primary austenite with an increase in nitrogen content. Retained delta ferrite exhibited a variety of morphology as nitrogen content varied. The weld fusion zone exhibited duplex structure(austenite+ferrite) at nitrogen contents less than 0.10 wt.% but fully austenitic structure at nitrogen contents more than 0.20 wt.%. The weld fusion zone in alloys with about 0.15 wt.% nitrogen experienced primary austenite + primary ferrite solidification (mode AF) and contained delta ferrite less than 1% at room temperature. Regarding to solidification cracking susceptibility, the welds with fully austenitic structure exhibited high cracking susceptibility while those with duplex structure low susceptibility. The cracking susceptibility increased slowly with an increase in nitrogen content up to 0.20 wt.% but sharply as nitrogen content exceeded 0.20 wt.%, which was attributed to solidification mode shift fro primary ferrite to primary austenite single phase solidification.

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