• Title/Summary/Keyword: Single-step process

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Microstructure and Mechanical Properties on Solid Solution Heat Treatment of Al-6Si-2Cu Alloy for Lightweight Automotive (자동차용 Al-6Si-2Cu 합금의 용체화처리에 따른 미세조직 및 기계적 특성 변화)

  • Hong, Seung-Pyo;Kim, Chung-Seok
    • Korean Journal of Materials Research
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    • v.24 no.10
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    • pp.538-542
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    • 2014
  • Microstructural and mechanical characteristics of Al-6Si-2Cu alloy for lightweight automotive parts were investigated. The test specimens were prepared by gravity casting process. Solution heat treatments were applied to as-cast alloys to improve mechanical properties. The microstructure of the gravity casting specimen presents a typical dendrite structure, having a secondary dendrite arm spacing (SDAS) of $37{\mu}m$. In addition to the Al matrix, a large amount of coarsened eutectic Si, $Al_2Cu$ intermetallic phase, and Fe-rich phases were identified. After solution heat treatment, single-step solution heat treatments were found to considerably improve the spheroidization of the eutectic Si phase. Two-step solution treatments gave rise to a much improved spheroidization. The mechanical properties of the two-step solution heat treated alloy have been shown to lead to higher values of properties such as tensile strength and microhardness. Consequentially, the microstructural and mechanical characteristics of Al alloy have been successfully characterized and are available for use with other basic data for the development of lightweight automotive parts.

Simplified sequential construction analysis of buildings with the new proposed method

  • Afshari, Mohammad Jalilzadeh;Kheyroddin, Ali;Gholhaki, Majid
    • Structural Engineering and Mechanics
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    • v.63 no.1
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    • pp.77-88
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    • 2017
  • Correction Factor Method (CFM) is one of the earliest methods for simulating the actual behavior of structure according to construction sequences and practical implementation steps of the construction process which corrects the results of the conventional analysis just by the application of correction factors. The most important advantages of CFM are the simplicity and time-efficiency of the computations in estimating the final modified forces of the beams. However, considerable inaccuracy in evaluating the internal forces of the other structural members obtained by the moment equilibrium equation in the connection joints is the biggest disadvantage of the method. This paper proposes a novel method to eliminate the aforementioned defect of CFM by using the column shortening correction factors of the CFM to modify the axial stiffness of columns. In this method, the effects of construction sequences are considered by performing a single step analysis which is more time-efficient when compared to the staged analysis especially in tall buildings with higher number of elements. In order to validate the proposed method, three structures with different properties are chosen and their behaviors are investigated by application of all four methods of: conventional one-step analysis, sequential construction analysis (SCA), CFM, and currently proposed method.

Development of Design System for Multi-Stage Gear Drives Using Simulated Annealing Algorithm (시뮬레이티드 어닐링을 이용한 다단 치차장치의 설계 시스템 개발)

  • 정태형
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.464-469
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    • 1999
  • Recently, the need for designing multi-stage gear drive has been increased as the hear drives are used more in the applications with high-speed and small volume. The design of multi-stage gear drives includes not only dimensional design but also configuration design of various machine elements. Until now, however, the researches on the design of gear drives are mainly focused on the single-stage gear drives and the design practices for multi-stage gear drives, especially in configuration design activity, mainly depend on the experiences and 'sense' of the designer by trial and error. We propose a design algorithm to automate the dimension design and the configuration design of multi-stage gear drives. The design process consists of four steps. The number of stage should be determined in the first step. In second step, the gear ratios of each reduction stage are determined using random search, and the ratios are basic input for the dimension design of gears, which is performed by the exhaustive search in third step. The designs of gears are guaranteed by the pitting resistance and bending strength rating practices by AGMA rating formulas. In configuration design, the positions of gears are determined to minimize the volume of gearbox using simulated annealing algorithm. The effectiveness of the algorithm is assured by the design example of a 4-stage gear drive.

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Reward Design of Reinforcement Learning for Development of Smart Control Algorithm (스마트 제어알고리즘 개발을 위한 강화학습 리워드 설계)

  • Kim, Hyun-Su;Yoon, Ki-Yong
    • Journal of Korean Association for Spatial Structures
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    • v.22 no.2
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    • pp.39-46
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    • 2022
  • Recently, machine learning is widely used to solve optimization problems in various engineering fields. In this study, machine learning is applied to development of a control algorithm for a smart control device for reduction of seismic responses. For this purpose, Deep Q-network (DQN) out of reinforcement learning algorithms was employed to develop control algorithm. A single degree of freedom (SDOF) structure with a smart tuned mass damper (TMD) was used as an example structure. A smart TMD system was composed of MR (magnetorheological) damper instead of passive damper. Reward design of reinforcement learning mainly affects the control performance of the smart TMD. Various hyper-parameters were investigated to optimize the control performance of DQN-based control algorithm. Usually, decrease of the time step for numerical simulation is desirable to increase the accuracy of simulation results. However, the numerical simulation results presented that decrease of the time step for reward calculation might decrease the control performance of DQN-based control algorithm. Therefore, a proper time step for reward calculation should be selected in a DQN training process.

Analysis of Double Stranded DNA-dependent Activities of Deinococcus radiodurans RecA Protein

  • Kim, Jong-Il
    • Journal of Microbiology
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    • v.44 no.5
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    • pp.508-514
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    • 2006
  • In this study, the double-stranded DNA-dependent activities of Deinococcus radiodurans RecA protein (Dr RecA) were characterized. The interactions of the Dr RecA protein with double-stranded DNA were determined, especially dsDNA-dependent ATP hydrolysis by the Dr RecA protein and the DNA strand exchange reaction, in which multiple branch points exist on a single RecA protein-DNA complex. A nucleotide cofactor (ATP or dATP ) was required for the Dr RecA protein binding to duplex DNA. In the presence of dATP, the nucleation step in the binding process occurred more rapidly than in the presence of ATP. Salts inhibited the binding of the Dr RecA protein to double-stranded DNA. Double-stranded DNA-dependent ATPase activities showed a different sensitivity to anion species. Glutamate had only a minimal effect on the double-stranded DNA-dependent ATPase activities, up to a concentration of 0.7 M. In the competition experiment for Dr RecA protein binding, the Dr RecA protein manifested a higher affinity to double-stranded DNA than was observed for single-stranded DNA.

The removal of saw marks on diamond wire-sawn single crystalline silicon wafers

  • Lee, Kyoung Hee
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.26 no.5
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    • pp.171-174
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    • 2016
  • The diamond wire sawing method to produce silicon wafers for the photovoltaic application is still a new and highly investigated wafering technology. This technology, featured as the higher productivity, lower wear of the wire, and easier recycling of the coolant, is expected to become the mainstream technique for slicing the silicon crystals. However, the saw marks on the wafer surface have to be investigated and improved. This paper discusses the removal of saw marks on diamond wire-sawn single crystalline silicon wafer. With a pretreatment step using tetramethyl ammonium hydroxide ($(CH_3)_4NOH$, TMAH) and conventional texturing process with KOH solution (1 % KOH, 8 % IPA, and DI water), the saw marks on the surface of the diamond wire-sawn silicon wafers can be effectively removed and they are invisible to naked eyes completely.

INTERACTIVE SYSTEM DESIGN USING THE COMPLEMENTARITY OF AXIOMATIC DESIGN AND FAULT TREE ANALYSIS

  • Heo, Gyun-Young;Lee, Tae-Sik;Do, Sung-Hee
    • Nuclear Engineering and Technology
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    • v.39 no.1
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    • pp.51-62
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    • 2007
  • To efficiently design safety-critical systems such as nuclear power plants, with the requirement of high reliability, methodologies allowing for rigorous interactions between the synthesis and analysis processes have been proposed. This paper attempts to develop a reliability-centered design framework through an interactive process between Axiomatic Design (AD) and Fault Tree Analysis (FTA). Integrating AD and FTA into a single framework appears to be a viable solution, as they compliment each other with their unique advantages. AD provides a systematic synthesis tool while FTA is commonly used as a safety analysis tool. These methodologies build a design process that is less subjective, and they enable designers to develop insights that lead to solutions with improved reliability. Due to the nature of the two methodologies, the information involved in each process is complementary: a success tree versus a fault tree. Thus, at each step a system using AD is synthesized, and its reliability is then quantified using the FT derived from the AD synthesis process. The converted FT provides an opportunity to examine the completeness of the outcome from the synthesis process. This study presents an example of the design of a Containment Heat Removal System (CHRS). A case study illustrates the process of designing the CHRS with an interactive design framework focusing on the conversion of the AD process to FTA.

Kinetic Parameter Analysis of Hydrogen Diffusion Reaction for Hydrogen Storage Alloy of Fuel Cell System (연료전지의 수소저장용 합금에 대한 수소확산반응의 속도론적 해석)

  • Kim, Ho-Sung
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.20 no.2
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    • pp.45-49
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    • 2006
  • Electrochemical hydrogenation/dehydrogenation properties were studied for a single particle of a Mm-based(Mm : minh metal) hydrogen storage alloy($MmNi_{3.55}Co_{0.75}Mn_{0.4}Al_{0.3}$) for fuel cell and Ni-MH batteries. A carbon fiber microelectrode was manipulated to make electrical contact with an alloy particle, and the potential-step experiment was carried out to determine the apparent chemical diffusion coefficient of hydrogen atom($D_{app}$) in the alloy. Since the alloy particle we used here was a dense, conductive sphere, the spherical diffusion model was employed for data analysis. $D_{app}$ was found to vary the order between $10^{-9}\;and\;10^{-10}[cm^2/s]$ over the course of hydrogenation and dehydrogenation process. Compared with the conventional composite film electrodes, the single particle measurements using the microelectrode gave more detailed, true information about the hydrogen storage alloy.

A Study on the Functional Importance Determination Methodology for Components in Nuclear Power Plants (원전 기기의 기능적중요도결정 방법론에 대한 연구)

  • Song, Tae-Young
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.9 no.1
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    • pp.1-7
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    • 2013
  • In around 2000, the U.S. NPPs have developed the various advanced engineering processes based on the INPO AP-913(Equipment Reliability Process Description) and showed the high performance in availability. With these benchmarking cases, the Korean NPPs have introduced the advanced engineering technology since 2005. The first step of the advanced engineering is to analyze and determine component importance for all components of a plant. This process is called Functional Importance Determination(FID). These results are basically utilized to determine the priority with limited resources in various areas. However, because the consistency of FID results is insufficient despite applying the same criteria in the existing operating NPPs, the degree of application is low. Therefore, this paper presents the improved methodology for FID interfacing system functions of Maintenance Rule Program and results of Single Point Vulnerability(SPV). This improved methodology is expected to contribute to enhance the reliability of FID data.

Design of a 10 bit Low-power current-mode CMOS A/D converter with Current predictors (전류예측기를 이용한 10비트 저전력 전류구동 CMOS A/D 변환기 설계)

  • 심성훈;권용복;윤광섭
    • Journal of the Korean Institute of Telematics and Electronics C
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    • v.35C no.10
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    • pp.22-29
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    • 1998
  • In this paper, an 10 bit current-mode CMOS A/D converter with a current predictor is designed with a CMOS process to be integrated into a portable image signal processing system. A current predictor let the number of comparator reduce to 70 percent compared with the two step flash architecture. The current magnitude of current reference is reduced to 68 percent with a modular current reference. The designed 10 bit Low-power current-mode CMOS A/D converter with a current predictor is simulated with HSPICE using 0.6$\mu\textrm{m}$ N-well single-poly triple-metal CMOS process parameters. It results in a conversion rate of 10MSamples/s. A power consumption is measured to be 94.4mW at single +5V supply voltage. The 10 bit A/D converter fabricated using the same process occupies the chip area of 1.8mm x 2.4mm.

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