• Title/Summary/Keyword: Single Stage Shaft

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Counter Weight Design of Multi-stage Reciprocating Air Compressors (다단 왕복동 공기압축기의 평형추 설계)

  • Kim, Young-Cheol;Kim, Byung-Ok;Shin, Hyun-Ik
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.656-661
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    • 2003
  • Modem reciprocating air compressors have tendency to a multi-stage W-type or V-type cylinder arrangement for the purpose of high outlet pressure, compactness and low vibration and noise. A valid counter weight calculation method using the complex expression is proposed for reducing the inertia forces of the compressor. Counter weight removes only 1st forward whirl component. Counter weight formulations are applied to the six various compressor structures which are (a) 1 cylinder single-throw crank shaft, (b) 2 cylinder single-throw crank shaft (c) 2 cylinder double-throw clank shaft, (d) 3 cylinder single-throw crank shaft, (e) 4 cylinder single-throw crank shaft and (f) 4 cylinder double-throw crank shaft. The improvement of performance is verified through available vibration test.

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A Method of Automatic Plumbness Measuring for the Semi-umbrella Type Hydraulic Turbine Generator (준우산형 수차발전기의 수직도 자동 측정방법과 그 적용)

  • 김문영;김낙점
    • Journal of KSNVE
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    • v.10 no.4
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    • pp.623-628
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    • 2000
  • This paper presents the automatic plumbness measuring system form improving the accuracy and working time for plumbness measuring of semi-umbrella type hydraulic turbine generator. It is general practice that rotating shaft should run within acceptable vibration limit. In order to obtain more accurate measuring data for single stage shaft on the semi-umbrella type, plumbness approach must be established carefully and accurately. Generally, present plumbness procedure is required several calculation algorithm, laser sensor and data acquisition devices. As a result of application to actual new system it is confirmed that working time could be saved over 80% and accurate measurement data could be acquired.

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Effects of Main Shaft Velocity on Turbidity and Quality of White Rice in a Rice Processing System

  • Cho, Byeong-Hyo;Kang, Tae-Hwan;Won, Jin-Ho;Kang, Shin-Hyeong;Lee, Hee-Sook;Han, Chung-Su
    • Journal of Biosystems Engineering
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    • v.42 no.1
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    • pp.69-74
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    • 2017
  • Purpose: The purpose of this study is to analyze turbidity and quality characteristics of white rice as a function of main shaft blast velocity and to verify the optimum processing conditions in the cutting type white rice processing system (CTWRPS). Methods: Sindongjin, one of the rice varieties, which used to be produced in Gimje-si, Jeollabuk-do, in 2015, was used as the experimental material. Turbidity and quality characteristics of white rice were measured at three different main shaft blast velocities: 25, 30, and 35 m/s. The amount of test material used for a single experiment was 20 kg, and after processing, whiteness was found to be $42.5{\pm}0.5$, following which, turbidity and quality characteristics were measured. Results: Turbidity decreased with increase in the shaft blast velocity, and as a result, was lowest at 35 m/s of shaft blast velocity among all the other experiment velocities. The trend of cracked rice ratios was similar to the turbidity. Broken rice ratio turned out to be less than 2.0% in all the test conditions. In the first stage of processing, the processing pressure decreased as the main shaft blast velocity increased. Additionally, in the second stage of processing, the processing pressure was at its lowest value at the main shaft blast velocity of 35 m/s. Energy consumption, too, decreased as the main shaft blast velocity was increased. Conclusions: From the above results, it is concluded that the main shaft blast velocity of 35 m/s is best for reducing turbidity and producing high quality rice in a CTWRPS.

Air-Water Two-Phase Flow Test Facility of a Single Stage Closed-type Centrifugal Pump (단단 밀폐형 원심펌프의 기액이상류 성능시험 설비)

  • Kim, S. Y.;Lee, S. L.;Kim, Y. T.;Kim, S. D.;Lee, Y. S.;Lee, Y. H.
    • 유체기계공업학회:학술대회논문집
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    • 2004.12a
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    • pp.49-53
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    • 2004
  • LabVIEW is mostly preferred to use in experiment, measurement and control as one of the useful thing in America and Europe. So, We tried performance experiment of a single-stage closed-type centrifugal pump by using the LabVIEW. The pump rpm and the shaft torque are measured by rpm sensor and torque sensor The test pump's maximum rpm, head, kW are 1,750, 13m, and 1.5kW, respectively The casing is made up with transparency acrylic for confirmation the flow patterns. We installed experimental equipment for air water two phase flow. This paper tries to analyze the single-phase flow characteristics through this air water two phase flow experimental apparatus. The performance results of a single-stage closed-type centrifugal pump satisfied reappearance and coincide well with head and coefficients according to the change of rpm.

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Development of a Design System for Multi-Stage Gear Drives Considering Configuration Design (배치설계를 고려한 다단 기어장치 설계 시스템 개발)

  • 정태형;김지철;배인호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.398-403
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    • 2000
  • The design of multi-stage gear drives is a time-consuming process that includes additional design problems, which are not considered in the design of single-stage gear drives. In the previous research works, the authors have proposed a new algorithm to design multi-stage gear drives at the preliminary design phase. The proposed design algorithm automates the design process by integrating the dimensional design and the configuration design process. In the configuration design process, the positions of gears and shafts are determined by minimizing the geometrical volume (size) of a gearbox. However, various types of spatial constraints should be satisfied in practical design situation. To locate input and output shaft in specified positions is the typical example of such problems. In this paper, the authors show the formulations of spatial constraints applied to the design of four-stage gear drives. The design solution shows considerably good results, and the design system is confirmed to be readily applicable to practical design situation.

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Wear Analysis of Journal Bearings in a Misaligned Shaft During Motoring Start-up and Coast-down Cycles - Part I: Study on the Change in Oil Film Thickness at Potential Wear Regions (모터링 시동 및 시동정지 사이클에서 경사진 축을 갖는 저어널 베어링의 마모 해석 - Part I: 마모발생 가능영역에서의 유막 변화 연구)

  • Chun, Sang Myung
    • Tribology and Lubricants
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    • v.33 no.4
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    • pp.153-167
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    • 2017
  • The aim of this study is to find the change in trend in the eccentricities of two journal bearings supporting the crankshaft of a single cylinder engine and the degree of misalignment of the shaft. We analyze the change in oil film thickness considering the wear scar under mixed-elasto-hydrodynamic lubrication regime at potential wear regions. For this, we first calculate the central eccentricities of the two journal bearings by using the mobility method. Then we calculate the outer end eccentricity by using the geometry of the bearings. Further, the tilting angle and degree of misalignment of the shaft are calculated by using the eccentricities of the two bearings. We show that the eccentricity of bearing #1, on which higher load is applied, increases at the beginning of the start-up cycle and during the coast-down cycle. However, the eccentricity of bearing #2, on which lower load is applied, decreases at the beginning of the start-up cycle and increases during the coast-down cycle. From the results of the analysis of oil film thickness, we show that the mixed-elasto-hydrodynamic lubrication regime for a misaligned shaft is at the initial stages of the start-up cycle for both bearing #1 and #2 and at the final stage of the coast-down cycle for only bearing #1.

Vibration Analysis of In-line Three Cylinder Engine with Balance Shaft Using DADS (DADS를 이용한 밸런스 샤프트 장착 직렬 3기통 엔진의 진동 해석)

  • 서권희;민한기;천인범
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.1
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    • pp.148-156
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    • 2000
  • For the in-line three cylinder engine whose crankshaft has a phase of 120 degrees, the total sum of unbalanced inertia forces occurring in each cylinder will be counterbalanced among three cylinders. However, parts of inertia forces generated at the No.1 and No.3 cylinders will cause a primary moment about the No.2 cylinder. In order to eliminate this out-of-balance moment, a single balance shaft has been attached to the cylinder block so that the engine durability and riding comfort may be further improved. Accordingly, the forced vibration analysis of the in-line three cylinder engine must be implemented to meet the required targets at an early design stage. In this paper, a method to reduce noise and vibration in the 800cc, in-line three cylinder LPG engine is suggested using the multibody dynamic simulation. The static and dynamic balances of the in-line three cylinder engine are investigated analytically. The multibody dynamic model of the in-line three cylinder engine is developed where the inertia properties of connecting rod, crankshaft, and balance shaft are extracted from their FE-models. The combustion pressure within the No.1 cylinder in three significant operating conditions(1500rpm-full load, 4000rpm-full load and 7000rpm-no load)is measured from the actual tests to excite the engine. The vibration velocities at three engine mounts with and without balance shaft are evaluated through the forced vibration analysis. Obviously, it is shown that the vibration of the in-line three cylinder engine with balance shaft is reduced to the acceptable level .

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Identification on Fatigue Failure of Impeller at Single Stage Feedwater Pumps During Commissioning Operation (단단 주 급수 펌프 임펠러에서 시운전 중 발생한 피로 절손에 관한 규명 연구)

  • Kim, Yeon-Whan;Kim, Kye-Yean;Bae, Chun-Hee;Lee, Young-Shin
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.18 no.9
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    • pp.937-942
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    • 2008
  • This paper presents a case history on failures of impeller and shaft due to pressure pulsation at single stage feed water pumps in 700 MW nuclear power plant during commissioning operation. The pumps had been service and had run for approximately $40{\sim}50$ hours. For the most part, the failures of impeller occurred with the presence of a number of fatigue cracks. All cracks were associated with the deleterious surface layer of impeller by visual and metallurgical examination. On-site testing and analytical approach was performed on the systems to diagnose the problem and develop a solution to reduce the effect of exciting sources. A major concern at high-energy centrifugal pump is the pressure pulsation created from trailing edge of the Impeller blade, flow separation and recirculation at centrifugal pumps of partial load. Pressure pulsation due to the interaction generating between impeller and casing coincided with natural frequencies of the impeller and shaft system during 1ow load operation. It was identified that dynamic stress exceeding the fatigue strength of the material at the thin shroud section due to the hydraulic instability at running condition below BEP.

Inertia Force Comparison of 2 Stage Reciprocating Air Compressors (이단 왕복동 공기압축기 구조에 따른 관성력 비교)

  • Kim, Young-Cheol;Ahn, Kook-Young
    • The KSFM Journal of Fluid Machinery
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    • v.12 no.4
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    • pp.23-29
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    • 2009
  • For the purpose of high outlet pressure, compactness and low vibration and noise, 2 stage reciprocating air compressors can have various cylinder arrangement: opposed, in-line, and V type. This paper presents an effective method to calculate the inertia forces and to design counter weight. This method is based on the complex representation for the orbital behavior of the compressor shaft. This method helps to find the optimal balancing rate easily to reduce the inertial force or moment. This paper shows that the residual inertia forces of the single throw shafts and the residual inertia moments of the double throw shafts remain to be imbalanced.

Effect of a Turbo-Expander for Regeneration in the Expansion Process (팽창과정에서의 터보엑스펜더 영향에 관한 연구)

  • Cho, Chong-Hyun;Cho, Bong-Soo;Kim, Chae-Sil;Cho, Soo-Yong
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.157-160
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    • 2006
  • A turbo-expander is developed for the regeneration in the expansion process. The turbo-expander operates in the partial admission and supersonic flow, and an axial-type single stage turbine is applied to the turbo-expander. Its outer diameter is 82mm and the operating gas is R134a. A 15kW reciprocating compressor is applied in this experiment and the turbo-expander is installed in the expansion process instead of the commonly using expansion valve. Two supersonic nozzles are applied for the expansion process. The high speed of R 134a after passing the supersonic nozzles gives the impulse force to the turbo-expander and some powers are generated on this process. A generator is installed at the end of the turbo-expander shaft. The generating output power from the turbo-expander is controlled by the power controller. Pressures and temperatures are measured on the lines for the performance investigation. More than 600W/(kg/sec) are generated in this experiment.

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