• Title/Summary/Keyword: Simulation Experiment

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A Study of Ceramic Injection Molding of Watch Case Composed of $ZrO_2$ Powder

  • Kwak, T.S.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.505-506
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    • 2006
  • This study is focused on the manufacturing technique of powder injection molding of watch case made from zirconia powder. A series of computer simulation processes were applied to the prediction of the flow pattern in the inside of the mould and defects as weld-line. The material properties of melted feedstock, including the PVT graph and thermal viscosity flowage properties were measured to obtain the input data to be used in a computer simulation. Also, a molding experiment was conducted and the results of the experiment showed a good agreement with the simulation results for flow pattern and weld line location. On the other hand, gravity and inertia effects have an influence on the velocity of the melt front because of the high density of ceramic powder particles during powder injection molding in comparison with polymer's injection molding process. In the experiment, the position of the melt front was compared with the upper gate and lower gate positions. The gravity and inertia effect could be confirmed in the experimental results.

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Numerical Simulation and Experiment of Pressure Pulsation in Kaplan Turbine

  • Yang, Wei;Wu, Shangfeng;Liu, Shuhong;Wu, Yulin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.729-731
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    • 2008
  • Three-dimensional unsteady simulation using RNG $\kappa-\varepsilon$ turbulence model is used in full flow passage of model Kaplan turbine. Then the pressure pulsation is obtained. Monitoring data of pressure pulsation in the turbine is obtained through experiment and is compared with the numerical simulation. And a good coherence is shown between the simulation and the experiment. Then the regularity of the pressure pulsation s distribution and transmission in the turbine is discussed in detail.

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A Simulation Analysis on the Assembly System of Mobile Bath Vehicles (이동식 목욕차량의 조립시스템에 대한 시뮬레이션 분석)

  • Chung, Hoyeon
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.44 no.2
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    • pp.93-101
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    • 2021
  • The purpose of this study is to analyze the adequacy of production capacity of the assembly process system of mobile bath vehicle's top box panel and process design through a simulation analysis. Towards this end, the layout of the facility designed with pre-verification job using a simulation modeling and an experiment, and facility, logistics process, and personnel input method were made into a simulation model, and the design system's adequacy was evaluated through an experiment. To produce 120 mobile bath vehicles annually, it was analyzed that 14 general workers and seven skilled workers were adequate through the experiment. It was also identified that three painting process lines carried out through outsourcing were adequate. Production lead time was 201.7 hours on average and it was 230 hours maximum. To meet customer delivery service level of 95% within the deadline when establishing a customer order and vehicle delivery plan, it was analyzed that more than 215 hours of lead time is needed minimum. If the process cycle time is reduced to 85% upon system stabilization and skillfulness improvement, it was analyzed that annual output of 147 vehicles can be achieved without additional production line expansion.

A Model of Web Based Science Cyber Experiment (웹 기반에서의 과학 가상 실험 모형)

  • 김창헌;백두권
    • Proceedings of the Korea Society for Simulation Conference
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    • 2000.11a
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    • pp.228-234
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    • 2000
  • 본 논문에서는 웹 기반에서 과학 실험을 효과적으로 구현하기 위한 과학 가상 실험 모형을 제시하였다. 위의 목적을 달성하기 위하여, 시뮬레이션 이론과 웹 기반 수업 이론, 그리고 과학 학습 모형을 탐색하였으며, 이를 근거로 하여 과학 가상 실험 모형을 설계하고 프로그램을 구현하였다. 본 논문을 통하여 과학 가상 실험 모형은 크게 안내적 실험 모형(guided experiment model)과 자기주도적 실험 모형(self-directed experiment model)으로 구분하였다.

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Fatigue Crack Growth, Coalescence Behavior and its Simulation on Multi-Surface Cracks Under the Elevated Temperature (고온하 복수 표면균열의 성장 합체거동과 시뮬레이션에 관한 연구)

  • 서창민;황남성;윤기봉
    • Journal of Ocean Engineering and Technology
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    • v.9 no.1
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    • pp.142-151
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    • 1995
  • A simulation program concerned with multi-surface fatigue cracks which initiated at the semi-circular surface notches has been developed to predict their growth and coalescence behaviors at the elevated temperature. Three kinds of coalescence models such as SPC(surface point connection), ASME and BSI(British Standards Institution) conditions were applied, and the results of the simulation were compared with those of the experiment. This simulation is able to enhance the reliance and integrity of structures especially under the elevated temperature which have lots of difficulties in experiments and applications. This shows that the simulation result has utility for fatigue life prediction. Even though all the specimens were the same shape, the error rate was increased in accordance with the applied stress to the specimen. Among the material constants C and m in the narrow band, the results applied upper values of the band to the simulation has shown quite small error compared with the experiment results.

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AC Breakdown Voltage Simulation of SF6/N2 Mixture in Non-Uniform Field and Its Comparison with Experimental Values (불평등 전계에서 SF6/N2 혼합가스의 AC 절연파괴전압 시뮬레이션 및 실험값와의 비교)

  • Lee, Byung-Taek;Hwang, Cheong-Ho;Lee, Tae-Ho;Huh, Chang-Su;Chang, Yong-Moo;Lee, Ki-Taek
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.59 no.8
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    • pp.1416-1422
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    • 2010
  • $SF_6$ is the most commonly used insulating gas in electrical systems. But In these days $SF_6$ mixtures and alternative gas has been studied because of global warming. so although many studies have been carried out about binary gas mixtures with $SF_6$, few studies were presented about breakdown characteristics of $SF_6/N_2$ mixtures. At present study the breakdown characteristics of $SF_6/N_2$ mixtures in Non-uniform field was performed. In this paper, The simulation value are compared with experiment values. Streamer breakdown criterion was used for predicting breakdown voltage. For accurate simulation this simulation apply utilization factor using CST(computer simulation technology) EM $studio^{tm}$ program. AC breakdown experiments in non-uniform field was performed to compare with the breakdown simulation values. The pressure range of gas mixtures was 0.4 MPa to 0.7 MPa. The rod-plane was used and mixture ratio is $SF_6$ 20% : $N_2$ 80%. The gap lengths are 10mm to 70mm. As the pressure increase, this simulation value does not correspond to the experiment value. So this simulation need surface roughness factor. As a result of applying surface roughness factor this simulation decrease a relative error (|experiment value - simulation value| /simulation value).

Effect of Engine Friction on Vehicle Fuel Economy during Warm-up (웜업시 엔진 마찰이 차량 모드 연비에 미치는 영향)

  • Lim, Gun-Byoung;Wi, Hyo-Seong;Park, Jin-Il;Lee, Jong-Hwa;Park, Kyoung-Seok
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.6
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    • pp.109-114
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    • 2008
  • An improvement of vehicle fuel economy is one of the most important topic in automotive engineering. Lots of engineers make efforts to achieve 1% of fuel economy improvement. Engine friction is an important factor influencing vehicle fuel economy. This paper focuses on effect of engine friction on vehicle fuel economy during warm-up. A computer simulation is one of the powerful tools in automotive engineering field. Recently Simulation is attempting to virtual experiment not using expensive instruments. It is possible to presuppose fuel economy by changing the characteristic of accessories using CRUISE(vehicle simulation software). In this paper, fuel consumption at each part of the vehicle is analyzed by both of experiment and simulation. The results of fuel economy analysis on experiment substitute for Cruise to calculate fuel economy. The simulation data such as engine speed, brake torque, shift pattern, vehicle speed, fuel consumption level is well correlated to experiment data. In this paper, the change of warm-up time, faster or slower, through simulation is performed. As a result of the fast warm-up, fuel economy is improved up to 1.7%.

Study on Flow Instability and Countermeasure in a Draft tube with Swirling flow

  • Nakashima, Takahiro;Matsuzaka, Ryo;Miyagawa, Kazuyoshi;Yonezawa, Koichi;Tsujimoto, Yoshinobu
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.4
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    • pp.230-239
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    • 2015
  • The swirling flow in the draft tube of a Francis turbine can cause the flow instability and the cavitation surge and has a larger influence on hydraulic power operating system. In this paper, the cavitating flow with swirling flow in the diffuser was studied by the draft tube component experiment, the model Francis turbine experiment and the numerical simulation. In the component experiment, several types of fluctuations were observed, including the cavitation surge and the vortex rope behaviour by the swirling flow. While the cavitation surge and the vortex rope behaviour were suppressed by the aeration into the diffuser, the loss coefficient in the diffuser increased by the aeration. In the model turbine test the aeration decreased the efficiency of the model turbine by several percent. In the numerical simulation, the cavitating flow was studied using Scale-Adaptive Simulation (SAS) with particular emphasis on understanding the unsteady characteristics of the vortex rope structure. The generation and evolution of the vortex rope structures have been investigated throughout the diffuser using the iso-surface of vapor volume fraction. The pressure fluctuation in the diffuser by numerical simulation confirmed the cavitation surge observed in the experiment. Finally, this pressure fluctuation of the cavitation surge was examined and interpreted by CFD.

Study on Education of Power Electronics Engineering in Undergraduate Course focusing Experiments and simulation (실험실습을 강화한 학부과정에서의 전력전자공학 교육에 관한 연구)

  • Ji Jun-Keun
    • Proceedings of the KIPE Conference
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    • 2002.07a
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    • pp.639-642
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    • 2002
  • In this paper the method which can intensify effect of education and experiment in the subject of power electronics Is Introduced. Besides theoretical lectures by textbook during 3 hours a week, students can out the simulation and experiment using PSIM, special simulation program for power electronics, and 'Power Electronics Training System', experimental equipments of Lab-Volt Ltd. for power electronics, and 'Data Acquisition & Management System' Thus students can have profound understandings and experiences about various practical situations.

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