• Title/Summary/Keyword: Simulated HAZ

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Characteristics of Microwelded BLU CCFL Electrode in Terms of Glass Beading Heat Treatment Temperature (미세 용접된 BLU CCFL 전극의 유리비딩 열처리 온도에 따른 접합부 특성)

  • Kim, Gwang-Soo;Kim, Sang-Duck;Kwon, Hyuk-Dong
    • Journal of Welding and Joining
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    • v.27 no.4
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    • pp.73-78
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    • 2009
  • Characterization of the microweld CCFL electrode for the TFT-LCD backlight unit was carried out in terms of the glass beading heat treatment conditions. We evaluate the weld zone and parent metal of the microweld CCFL electrodes that were exposed to simulated glass beading heat treatment. The CCFL electrode was composed of the cup made with pure Ni, the pin made with pure Mo and the lead wire made with Ni-Mn alloy. Each part of the electrode was assembled together by micro spot welding process and then the assembled electrodes were exposed to simulated glass beading temperatures of $700^{\circ}C,\;750^{\circ}C$ and $800^{\circ}C$. The microstructures of the microweld CCFL electrode were observed by using optical microscope, scanning electron microscope and EDS. Micro-tensile and microhardness test were also carried out. The results indicated that the grain coarsening in the HAZs(heat affected zones) for both the cup-pin weld and pin-lead wire were exhibited and the grain coarsening of the HAZ for the cup and the lead wire was more obvious than the HAZ of the pin. The micro-tensile test revealed that the fracture occurred at the cup-pin weld zone for all test conditions. The fracture surface could be classified into two parts such as pin portion and cup portion including weld nugget. The failure was seemed to be initiated from the boundary between nugget and pin through the weld joint. The result of the microhardness measurement exhibited that the relatively low hardness value, about 105HV was recorded at the HAZ of the cup. This value was about 50% less than that of the original value of the cup. The reduction of the microhardness was considered as the cause of the grain coarsening due to welding process. It was also appeared that there was no change in electric resistance for the standard electrodes and heat treated electrodes.

A Study on the Mechanical Characteristic in Al 6061 Alloys welded by Friction Stir Welding (Al 6061 합금의 마찰교반접합시 접합부의 역학적 특성에 관한 연구)

  • 방한서;김흥주;고민성;장웅성
    • Journal of Welding and Joining
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    • v.20 no.3
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    • pp.105-108
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    • 2002
  • Al-alloy is utilized widely as a light-weight material to an automobile, a vessel and many kind of equipment, due to the light-weight and its characteristics that is a good tensile strength, elongation and tenacity for bearing heavy load and weight. Al-alloy has the good property of hot working, cold working and corrosion-resistant. But the exiting fusion welding by using Al has some economical and technical problems, but on the other hand, Friction Stir Welding (FSW) that is new joining method can settle the disadvantages that occur to the fusion welding and Is being applied and extended into the various industry fields. On this study, To analyze accurately the mechanical properties of joining area by FSW in Al 6061 alloy by using finite analysis program with finite element method. The size of HAZ and the thermal distribution is simulated and the mechanical properties around the FSW joining area to the Al-alloy 6061 is examined.

INVESTIGATION ON WELDING OF VIRGO 104 LOW CARBON MARTENSITIC STAINLESS STEEL

  • Du, Bing;Jia, Yuli;Zhou, Baojin;Zhou, Shifeng
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.255-259
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    • 2002
  • VIRGO 104 is a low carbon martensitic stainless steel that is applied to the famous Three Gorges Project. By using VOD melting process VIRGO 104 has low carbon and [H] [O] contents, and shows excellent mechanical properties and weldability. The best solution to guarantee welding quality is PWHT by 600 Cx8h.

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Effect of Peak Temperatures on Hydrogen Attack Susceptibility in Simulated Weld Heat Affected Zone of 3Cr-1Mo-V Steel (3Cr-1Mo-V강의 재현 열영향부에서 최고가열온도가 수소침식감수성에 미치는 영향)

  • 김동진;김병훈;공병욱;김정태;권용형;박화순;강정윤
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.232-232
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    • 2000
  • The hydrogen attack characteristics of 3Cr-1Mo-V steel as simulated weld heat affected state were studied in this paper. The hydrogen attack susceptibility was evaluated by the ratios of Charpy impact absorbed energy at 0℃($vE_{0HA}$/$vE_{0}$) and reduction of area by tensile test ($RA_{HA}$/RA) before and after exposure to hydrogen at 600℃ under 450kgf/㎠ for 300hr. The values of $vE_{0HA}$/$vE_{0}$ and $RA_{HA}$/RA were aggravated as the peak temperature of the simulated heat affected zone(HAZ) raised. These results were due to the increase of the possession of bubbles along the grain boundaries, which were resulted in the reduction of grain boundary area to be precipitated carbides due to grain coarsening and the carbon dissolved in the martensite-austenite constituent near by the prior austenite grain boundary. The possession ratio of methane bubbles formed along prior austenite grain boundaries were increased with raising the peak temperature. (Received February 22, 2000)

Effect of Peak Temperatures on Hydrogen Attack Susceptibility in Simulated Weld Heat Affected Zone of 3Cr-1Mo-V Steel (3Cr-1Mo-V강의 재현 열영향부에서 최고가열온도가 수소침식감수성에 미치는 영향)

  • 김동진;김병훈;공병욱;김정태;권용형;박화순;강정윤
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.105-111
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    • 2000
  • The hydrogen attack characteristics of 3Cr-1Mo-V steel as simulated weld heat affected state were studied in this paper. The hydrogen attack susceptibility was evaluated by the ratios of Charpy impact absorbed energy at 0℃({TEX}$vE_{0} {HA}_/vE_{0}${/TEX}) and reduction of area by tensile test({TEX}$RA_{HA}/RA${/TEX}) before and after exposure to hydrogen at 600℃ under 450kgf/㎠ for 300hr. The values of {TEX}$vE_{0} {HA}_/vE_{0}${/TEX} and {TEX}$RA_{HA}/RA${/TEX} were aggravated as the peak temperature of the simulated heat affected zone(HAZ) raised. These results were due to the increase of the possession of bubbles along the grain boundaries, which were resulted in the reduction of grain boundary area to be precipitated carbides due to grain coarsening and the carbon dissolved in the martensite-austenite constituent near by the prior austenite grain boundary. The possession ratio of methane bubbles formed along prior austenite grain boundaries were increased with raising the peak temperature.

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A Study on the Prediction Modeling of Phase Transformation in the CGHAZ of Structural Steel Weld (구조용강 용접부 CGHAZ의 상변태 예측 Modeling에 관한 연구)

  • 조일영;이경종;이창희
    • Journal of Welding and Joining
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    • v.16 no.3
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    • pp.74-84
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    • 1998
  • The microstructures of the HAZ (Heat Affected Zone) are generally different from the base metal due to rapid thermal cycle during welding process. Particuraly, CGHAZ (Coarsened Grain Heat Affected Zone) near the fusion line is the most concerned region in which many metallurgical and mechanical discontinuities have been normally generated. A computer program by the numerical formularization of phase transformation during cooling with different rates was developed to generate the CCT diagram, and to predict microstructural (phase) changes in the CGHAZ. In order to verify simulated results, isothermal and continuous cooling transformation experiments were conducted. The simulated and experimental results showed that the developed computer model could successfully predict the room temperature microstructural changes (changes in volume fraction of phases) under various welding conditions (heat input & cooling rate $(Δt_{8/5})$).

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Correlation Between M-A Constituents and Tensile Properties in the Intercritical Coarse Grained HAZ of an Ultra Low Carbon Steel (극 저탄소강의 Intercritical coarse grained HAZ에서의 M-A상과 인장특성 간의 상관관계)

  • Lee, Yoon-Ki;Moon, Joon-Oh;Kim, Sang-Hoon;Lee, Chang-Hee
    • Journal of Welding and Joining
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    • v.28 no.3
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    • pp.99-103
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    • 2010
  • It is well known that martensite-austenite (M-A) constituents are formed in the intercritically reheated coarse grained heat affected zone (ICCGHAZ) of a multipass weld and they act on the local brittle zone (LBZ) in the welded structures. To investigate the effect of M-A constituents on the tensile properties of ICCGHAZ, specimens with M-A constituents of different volume fraction and size were prepared through the multipass welding cycles simulated by a Gleeble simulator and then tensile test was carried out. The results indicated that finely distributed M-A constituents contributed to decrease the yield ratio, which is mainly due to the increased tensile strength.

Evaluation of Characteristic for SS400 and STS304 Steel by Weld Thermal Cycle Simulation - 3rd Report: Residual Stress and Ultrasonic Parameter (용접열사이클 재현에 의한 SS400강 및 STS304강의 특성 평가 - 제3보: 잔류응력과 초음파 파라미터)

  • Ahn, Seok-Hwan;Choi, Moon-Oh;Jeong, Jeong-Hwan;Kim, Sung-Kwang;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.22 no.6
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    • pp.27-34
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    • 2008
  • The temperature distribution in the weldment is not uniform because a weldment is locally heated. Thermal plastic deformation results from the local expansion and shrinkage by the heating and cooling of metal. Therefore, residual stresses and distortion occur in the weldment. In this study, we had conducted on the weld thermal cycle simulation that is supposed as the HAZ on SS400 steel and STS304 steel. The residual stresses that were obtained from the drawing and the weld thermal cycle simulation were estimated by X-ray diffraction. We also carried out ultrasonic test for the weld thermal cycle simulated specimens, and then conducted on nondestructive evaluation by the ultrasonic parameters obtained ultrasonic test. From the results, residual stresses of weld thermal cycle simulated specimens after the residual stress removal heat treatment are lower than that of the drawing.

A Study on the Seismic Damage Scenario in the Model District of Seoul City (서울시 모델 구역에서의 지진피해시나리오 연구)

  • 김재관
    • Proceedings of the Earthquake Engineering Society of Korea Conference
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    • 1999.04a
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    • pp.223-230
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    • 1999
  • The seismic damage assessment to the postulated earthquake is attempted for the buildings in the model district of Seoul City. The capacity spectrum method is employed in which the vulnerability functions are expressed as functions of the spectral displacement. the database of the building stock is constructed and managed using Geographic Information System software. The model district is selected to represent the typical structural and residential characteristics of Seoul City The structural properties were collected from the design documents. The field inspections were carried out to find out the current status of the building. They are classified into 11 structural types. The fragility curves in HazUS are employed, The ground motions from the postulated earthquakes are simulated using the Boor's methods, The surface soil in the district is classified into 3 profiles using the depth as the parameter. The one-dimensional wave propagation method is used to calculate he filtered ground motion through surface soil layer. The average spectrum of this sample time histories is used as the demand curves. The calculated results are expressed in maps using GIS software ArcView 3.0a

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