• Title/Summary/Keyword: Side-rake angle

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Chip Breaking Characteristics Depending on Equivalent Effective Rake Angle in Turning (외경선삭가공시 등가유효경사각에 따른 칩절단 특성)

  • Lee, Young-Moon;Chang, Seung-Il;Sun, Jeong-Woo;Yun, Jong-Hoon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.2
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    • pp.25-31
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    • 2004
  • Machinability in metal cutting processes depends on cutting input conditions such as cutting velocity, feed rate, depth of cut, types of work material and tool shape factors. In this study, to assess chip breaking characteristics of a turning process, an equivalent oblique cutting system to this has been established. And the equivalent effective rake angle was determined using side rake angle, back rake angle and side cutting edge angle of the tool. A non-dimensional parameter, Chip breaking index(CB), was used to assess Chip breaking characteristics of chip in conjunction with the equivalent effective rake angle. In case of positive rake angles of the equivalent effective rake, the back rake angle has little effect on the chip breaking characteristics however, in case of negative ones, the side rake angle has some effect on Chip breaking characteristics.

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A Study on Cutting Character of Side-rake Angle Adjustment at Non-ferrous Metals in Turning (비철금속의 선삭에서 측면경사각의 변화에 대한 절삭특성에 대한 연구)

  • Jung, Jin-Seo;Jun, Jae-Uhk;Han, Gu-Sang;Seo, Sang-Ha;Ha, Man-Kyung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.39-44
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    • 2003
  • In the present industry, there are necessary to cut not only iron metals but also non-ferrous metals such as aluminum, brass, plastic and wood(Paulownia) therefore it had been made the studies of non-ferrous metals by many scientists. The purpose of this study is to conduct the basic experiment about influencing of the feedrate adjustment and the change of the side rake angle at turning of non-ferrous metals. As the results, the surface roughnesses and Cutting force adjustments were on the decrease with a side-rake angle and feedrate diminution in the case of the plastic, brass, aluminum, and paulownia.

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A Study on Cutting Character of Side-rake angle Adjustment at Non-ferrous Metals in Turning (비철금속의 선삭에서 측면경사각의 변화에 대한 절삭특성에 대한 연구)

  • 전재억;정진서;권혁준;하만경
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.929-934
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    • 1997
  • In the present industry, there are necessary to cut not only iron metals but also non-ferrous metals such as aluminum, brass, plastic and wood(Paulownia).therefore it had been made the studies of non-ferrous metals by many scientists. we hope this kind of study will continue. The purpose of this study is to conduct the basic experiment about influencing of the feedrate adjustment and the change of the side rake angle at turning of non-ferrous metals. As the results, the surface roughnesses and Cutting force adjustments were on the decrease with a side-rake angle and feedrate diminution in the case of the plastic, brass, aluminum, and paulownia

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Development of Cutting Tool in Non-ferrous Metals at Turning (선삭에서 비철금속 절삭용 공구의 개발)

  • Chung, J.S.;Jun, J.U.;Ha, M.K.
    • Journal of Power System Engineering
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    • v.6 no.1
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    • pp.82-87
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    • 2002
  • Not only ferrous but also non-ferrous materials such as aluminum, brass, plastic and woods need cutting operation in recent manufacturing industry. Over the past few years a considerable number of studies have been made on non-ferrous metal cutting. But more study is required to meet various engineering needs. The purpose of this paper is to preform an experiment on the influence of feed-rate adjustment and side rake angle in turning operations from non-ferrous metals. As a result, the surface roughness was reduced when a side-rake angle increases and feed-rate decreases in the case of the plastic, brass, aluminum, and paulownia. Therefore, this papers develop a new type bite that be used to adjust side-rake angle.

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Influence of Surface Roughness by Feed-rate and Sider-rake Angle at Turning of Non-ferrous Metals (비철금속의 선삭에서 측면경사각과 이송량이 표면 거칠기에 미치는 영향)

  • 전재억;정진서;하만경
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.4
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    • pp.1-6
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    • 2001
  • In the present industry, there are necessary to cut only iron metals but also non-ferrous metals such as aluminum, brass, plastic and wood(Paulownia), therefor it had been made the studies of non-ferrous metals by many scientists. we hope this kind of study will continue. The purpose of this study is to conduct the basic experiment about influencing of the feedrate adjustment and the change of the side rake angle at turning of non-feerous metals. As the results, the surface roughnesses were on the decrease with a side-rake angle and feedrate diminution in the case of the pastic, aluminum, and paulownia.

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Analysis of Cutting Specific in Non-ferrous Metal by Changed rake-angle and feed-rate adjustment at Turning (비철금속의 선삭시 절삭각과 이송량조정에 의한 절삭특성 분석)

  • 전재억;정진서;최창수;하만경
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.32-37
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    • 2001
  • In the present industry, there are necessary to cut not only iron metals but also non-ferrous metals such as aluminum, brass, plastic and wood(Paulownia). therefore it had been made the studies of non-ferrous metals by many scientists. we hope this kind of study will continue. The purpose of this study is to conduct the basic experiment about influencing of change the side rake angle at turning of non-ferrous metals. As the results, the surface roughnesses were on the increase with a increase of side-rake angle at the case of the plastic, brass, aluminum, and paulownia.

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Optimum Working Conditions for the Minimum of Burr Formation in Grinding (연삭시 버어 생성의 최소화를 위한 최적 가공 조건)

  • 이광영;허선철
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.1
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    • pp.171-181
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    • 2001
  • Recently, the development of CNC machine tools seems to bring about progressional high speed, precision and automation in cutting processing, but is unlikely to avoid the generation of burr arising from plastic deformation, which may result in deterioration of improvement in the precision and productivty of products. In this study, Experiment has been carried out to prevent and decrease the grinding burr under various working conditions ; working speed, side cutting edge, back rake angle, disengage angel.

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Analysis of the Chip Shape in Turing (I) -Analysis of the Chip Flow Angle- (선삭가공의 칩형상 해석 (I) -칩흐름각 해석-)

  • 이영문;최수준;우덕진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.1
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    • pp.139-144
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    • 1991
  • Chip flow angle is one of the important factors to be determined for the scheme of Chip Control. Up to now, however, a dependable way to predict the chip flow angle in practical cutting has not been established satisfactorily. In this paper a rather simple theoretical prediction of chip flow angle is tried based on some already widely confirmed hypotheses. The developed equation of chip flow angle contains the parameters of depth of cut d, feed rate f, nose radius $r_{n}$ side cutting edge angle $C_{s}$, side rake angle .alpha.$_{s}$ and back rake angle .alpha.$_{b}$. Theoretical results of chip flow angle given by this study bas been shown in a good agreement with experimental ones.s.s.s.s.

The Study on the Cutting Behavior of Super Duralumin(A2024-T3) (초듀랄류민(A2024-T3)의 절삭거동에 관한 연구)

  • Jun, Tae-Ok;Park, Heung-Sik;Ye, Guoo-Hyeon
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.4
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    • pp.147-153
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    • 1992
  • This study was undertaken to investigate the cutting behaviour of super duralumin (A2024-T3) with sintered carbide tool(P20). The cutting test was carried out under different conditions such as cutting speed, cutting depth and rake angle, etc. The specific cutting force Kc and Kt of vertical and radial forces decreases as cutting speed increases, especially the decrease rate of Kt becomes larger than of Kc as cutting speed increases. Kc and Kt in small cutting depth are much affected by work-hardening of surface layer. The chip width and shear angle become layer as cutting depth increases, especially chip width at feed of 0.1mm almost approaches cutting width. Relation between the friction coefficient of chip side and tool rake angle side can make the modelization studying the built-up edge size. The shear angle model equation of super duralumin generally agree with theory of Ernst-Merchant.

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A study on the Theoretical of Three Dimensional Cutting Force Used Energy Method (에너지 방법을 이용한 삼차원 절삭력의 이론적 여측에 관한 연구)

  • Kim, Jang-Hvung
    • Journal of the Korean Society for Precision Engineering
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    • v.1 no.3
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    • pp.95-105
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    • 1984
  • The purpose of this paper is to predict the cutting force, utilizing new model of double cutting edge which has normal rake angle and tool inclination angle. Changing side, back rake angle and side cutting edge angle in the new model. Three dimensional cutting force was obtained by the use of .eta. /c=i proposed by Stabler and energy method for three dimen- sional cutting force. Theoretical results has been calculated with development of optimization algorism which can be put into three dimensional theory, using the method of least square with orthogonal cutting data. IT is proved that three dimensional cutting force is to be predicted accurately only if orthogonal cutting force by equalizing theoretical result and experimental result has been calculated.

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