• 제목/요약/키워드: SiC particle

검색결과 519건 처리시간 0.032초

LPS-SiC 세라믹스 제조특성에 미치는 소결온도의 영향 (Effects of Sintering Temperature on Fabrication Properties of LPS-SiC Ceramics)

  • 박이현;정헌채;김동현;윤한기
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.204-209
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    • 2004
  • SiC materials have been extensively studied for high temperature components in advanced energy system and advanced gas turbine. However, the brittle characteristics of SiC such as low fracture toughness and low strain-to fracture still impose a severe limitation on practical applications of SiC materials. For these reasons, $SiC_f/SiC$ composites can be considered as a promising for various structural materials, because of their good fracture toughness compared with monolithic SiC ceramics. But, high temperature and pressure lead to the degradation of the reinforcing fiber during the hot pressing. Therefore, reduction of sintering temperature and pressure is key requirements for the fabrication of $SiC_f/SiC$ composites by hot pressing method. In the present work, Monolithic LPS-SiC was fabricated by hot pressing method in Ar atmosphere at 1760 $^{\circ}C$, 1780 $^{\circ}C$, 1800 $^{\circ}C$ and 1820 $^{\circ}C$ under 20 MPa using $Al_2O_3-Y_2O_3$ system as sintering additives in order to low sintering temperature. The starting powder was high purity ${\beta}-SiC$ nano-powder with an average particle size of 30 nm. Monolithic LPS-SiC was evaluated in terms of sintering density, micro-structure, flexural strength, elastic modulus and so on. Sintered density, flexural strength and elastic modulus of fabricated LPS-SiC increased with increasing the sintering temperature. In the micro-structure of this specimen, it was found that grain of sintered body was grown from 30 nm to 200 nm.

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SHS법을 이용한 복합분말(Al2O3-SiC) 제조시 TiO2첨가의 영향 (The effect of the addition of TiO2 in the preparation of (Al2O3-SiC)- SiC composite powder by SHS Process)

  • 윤기석;양범석;이종현;원창환
    • 한국재료학회지
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    • 제12권1호
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    • pp.48-53
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    • 2002
  • $Al_2O_3-SiC$ and $Al_2O_3-SiC$-TiC composite powders were prepared by SHS process using $SiO_2,\;TiO_2$, Al and C as raw materials. Aluminum powder was used as reducing agent of $SiO_2,\;TiO_2$ and activated charcoal was used as carbon source. In the preparations of $Al_2O_3-SiC$, the effect of the molar ratio in raw materials, compaction pressure, preheating temperature and atmosphere were investigated. The most important variable affecting the synthesis of $Al_2O_3-SiC$ was the molar ratio of carbon. Unreactants remained in the product among all conditions without compaction. The optimum condition in this reaction was $SiO_2$: Al: C=3: 5: 5.5, 80MPa compaction pressure under Preheating of $400^{\circ}C$ with Ar atmosphere. However there remains cabon in the optimum condition. The effect of $TiO_2$ as additive was investigated in the preparations of $Al_2O_3-SiC$. As a result of $TiO_2$ addition, $Al_2O_3-SiC$-TiC composite powder was prepared. The $Al_2O_3$ powder showed an angular type with 8 to $15{\mu}m$, and the particle size of SiC powder were 5~$10{\mu}m$ and TiC powder were 2 to $5{\mu}m$.

기상반응에 의한 $Si_3N_4$ 미세분말의 합성 (Synthesis of Ultrafine Silicon Nitride Powders by the Vapor Phase Reaction)

  • 유용호;어경훈;소명기
    • 한국세라믹학회지
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    • 제37권1호
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    • pp.44-49
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    • 2000
  • Silicon nitride powders, were synthesized by the vapor phase reaction using SiH4-NH3 gaseous mixture. The reaction temperature, ratio of NH3 to SiH4 gas and the overall gas quantity were varied. The synthesized powders were characterized using X-ray, TEM, FT-IR and EA. The synthesized silicon nitride powders were in amorphous state, and the average particle size was about 100nm. TEM analysis revealed that the particle size decreased with increasing reaction temperature and gas flow quantity. As-received amorphous powders were annealed in nitrogen atmosphere at 140$0^{\circ}C$ for 2h, then the powders were completely crystallized at 0.2 ratio of NH3 to SiH4.

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수열합성법에 의한 $\alpha$-$SiO_2$분말 제조시 교반의 영향 (Effect of agitation on hydrothermal preparation of $\alpha$-$SiO_2$ powder)

  • 임진홍;서경원;목영일;이강인;유효신;이철경
    • 한국결정성장학회지
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    • 제9권2호
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    • pp.191-196
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    • 1999
  • 수열합성법을 이용한 $\alpha$-$SiO_2$ 단결정 분말 제조시 교반의 추가와 승온속도의 변화가 입자의 결정성, 입도분포 및 평균입경에 미치는 영향을 조사하였다. KOH를 광화제로 사용하였으며, $350^{\circ}C$에서 3시간 동안 반응을 시켜 평균입자 크기가 1~3.2$\mu\textrm{m}$인 결정 분말을 제조하였다. 실험결과 반응초기부터 교반을 한 경우에는 교반속도가 증가함에 따라 평균입경이 감소했으나, 결정성은 나빠지다가 150r/min 이상에서는 다시 좋아졌다. 또한 반응 도중에 교반을 추가하면 반응초기부터 교반을 한 경우보다 입자의 크기가 커졌다. 그러나 교반속도를 일정하게 한 후 승온속도를 느리게 하면 입자의 크기가 작아졌다.

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전기-수력학적 분사에 의해 합성된 초미세 $SiO_2$ 입자의 특성 (Characteristics of ultrafine $SiO_2$ particle synthesized by Electro-hydyodynamic spray)

  • 윤진욱;양태훈;안강호;최만수
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집B
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    • pp.174-179
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    • 2000
  • Ultrafine particles have been used widely in many high technology industrial areas. The spherical nonagglomerated and uniform nanometer-size $SiO_2$ particles are synthesized by the direct injection of TEOS(Tetraethyorthosilicate) using electro-hydrodynamic spray ins method. Electro-hydrodynamic spray can generate in the range of submicron-size TEOS particles with high electric charge by applying a high electric field between the liquid injection nozzle and the reaction tube. This TEOS particles are thermally decomposed or oxidized to produce nanometresized $SiO_2$ particles in the reaction tube. Spherical, nonagglomerated and ultrafine particle generated and examined at furnaced temperature, $800^{\circ}C$ and TEOS flowrate of 0.49 or $1.00cm^3/hr$ using SEM and SMPS. As the total gas flowrate changes from 1.51pm to 5.01pm, the mean diameter of $SiO_2$ particle decreases from 120 nm to 68nm.

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용융 Si 침윤방법에 의한 반응소결 탄화규소 고온가스 필터의 제조 및 특성 (Fabrication and Properties of Reaction Bonded SiC Hot Gas Filter Using Si Melt Infiltration Method)

  • 황성식;김태우
    • 한국세라믹학회지
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    • 제40권9호
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    • pp.891-896
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    • 2003
  • IGCC 발전 시스템에 사용되는 고온 가스 필터에 대하여 용융 Si 침윤공정 방법을 사용한 고강도 반응소결 탄화규소 고온 가스 필터 제조 공정이 개발되었다. 용융 Si 침윤 반응으로 제조된 반응소결 탄화규소의 상온 및 고온 파괴강도는 약 50-123, 60-66 MPa이었으며, 반응소결 탄화규소 다공체의 평균기공크기 및 기공율의 범위는 각각 60- 70 $\mu\textrm{m}$ 및 약 34 vol%이었다. 용융 Si 침윤 방법으로 제조된 반응 소결 탄화 규소 다공체에서는 SiC 입자 사이에 SiC/Si으로 이루어진 기지 상이 형성되어 고온 파괴 강도가 점토 결합 탄화 규소 다공체보다 우수하였다. 소결된 지지층 위에 Si 분말이 첨가되지 않은 slurry를 사용하여 여과층을 제조하였다. 여과층에 사용된 Sic 입자의 크기가 10$\mu\textrm{m}$에서 34 $\mu\textrm{m}$로 증가됨에 따라 SiC 입자 사이에 형성된 기지상의 두께가 증가하였다. 분진이 포함된 유체의 face velocity 변화에 따른 압손의 관계는 US filter사 Schumacher type 20 filter의 기체 유동 특성과 비슷하게 나타났으며, 분진여과 측정시 4분 내에 누출 분진의 크기가 1 $\mu\textrm{m}$ 크기 이하로 감소되었다.

실리콘 wafer sludge로부터 얻어진 SiC의 단광화 기술 (Briquetting of Waste Silicon Carbide Obtained from Silicon Wafer Sludges)

  • 구성모;윤수종;김혜성
    • 한국분말재료학회지
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    • 제23권1호
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    • pp.43-48
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    • 2016
  • Waste SiC powders obtained from silicon wafer sludge have very low density and a narrow particle size distribution of $10-20{\mu}m$. A scarce yield of C and Si is expected when SiC powders are incorporated into the Fe melt without briquetting. Here, the briquetting variables of the SiC powders are studied as a function of the sintering temperature, pressure, and type and contents of the binders to improve the yield. It is experimentally confirmed that Si and C from the sintered briquette can be incorporated effectively into the Fe melt when the waste SiC powders milled for 30 min with 20 wt.% Fe binder are sintered at $1100^{\circ}C$ upon compaction using a pressure of 250 MPa. XRF-WDS analysis shows that an yield of about 90% is obtained when the SiC briquette is kept in the Fe melt at $1650^{\circ}C$ for more than 1 h.

자동차구조용 $SiC_p/Al-Si$복합재의 피로균열 진전특성에 대한 연구 (Fatigue Crack Growth Characteristics of $SiC_p/Al-Si$ Alloy Composites for Automotive Structures)

  • 고승기;이해무
    • 한국자동차공학회논문집
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    • 제13권4호
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    • pp.174-181
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    • 2005
  • In order to investigate the behavior of fatigue crack growth of SiC-particulate- reinforced Al-Si alloy composites, fatigue tests using single edge notched tension(SENT) specimens were performed. Composite materials were manufactured by using both permanent die casting and extrusion processes with different volume fractions of $10\%\;and\;20\%$. $SiC_p-reinfurced$ Al-Si composites showed the increased levels of threshold stress intensity factor range, ${\Delta}K_{th}$, for the increased volume fractions of SiC particles, which implies the increased fatigue crack growth resistance at the threshold or low ${\Delta}K$ levels, compared to the unreinforced Al-Si alloy. In the Paris region, however, the composites showed the increased rate of crack growth resulting in the unfavorable effects on the fatigue crack growth resistance. Critical stress intensity factor range at unstable crack growth leading to final fracture decreased as the volume fraction of SiC particle increased, because of the reduced fracture toughness of the composites. Extruded materials showed higher threshold and critical values than the cast materials.

실리카 소결체와 용융 알루미늄과의 반응에 의한 $Al_2$O$_3$/Al 복합체의 제조 (Al2O3/Al Composites Fabricated by Reaction between Sintered SiO2 and Molten Al)

  • 정두화;배원태
    • 한국세라믹학회지
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    • 제35권9호
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    • pp.923-932
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    • 1998
  • Al2O3/Al composites were produced by displacement reaction method which was carried out by imm-ersing the sintered silica preform which was prepared form fused silica powder in molten aluminu. an ac-tivation energy of 94kJ/mole was calculated from Al-SiO2 reaction data in 1000-130$0^{\circ}C$ temperature range With increase of reaction temperature the alumina particle in the Al2O3/Al composites produced with pur metal Al showed grain growth and the growth of alumina particle in Al2O3/Al composite produced by using of Mg contained Al alloy was inhibited. The flexural strength of Al2O3/Al composites produced at 100$0^{\circ}C$ showed the highest value as 393 MPa. Flexural strength of the composite fabricated at 85$0^{\circ}C$ showed higher deviation than that of the composite produced at above 100$0^{\circ}C$ Low flexural strength of the composite fa-bricated at 120$0^{\circ}C$ due to the growth of pore and alumina particle size. The hardness of composites de-pended on alumina content in Al2O3/Al composite decreased with increasing of aluminium content in case the same alumina content and increased with increasing of silicon content in composite.

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환경조건변화에 따른 응축성 가스상 물질의 거동특성 (Behaviour of Condensing Gaseous Species under Various Operating Conditions in a Combustion Facility)

  • 김용구;봉춘근;송규영;이명화
    • 한국대기환경학회지
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    • 제29권5호
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    • pp.634-641
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    • 2013
  • Condensing species behaviour downstream of a combustor was discussed with particle size distribution in this study. The effects of operating conditions in a biomass combustion facility, i.e. concentration of condensing species, temperature gradient, residence time and injection of adsorbents, on particle size distribution were investigated. Pyroligneous liquid which was completely vaporized at the temperature higher than $350^{\circ}C$ was used as a representative of condensing gaseous species. We found that particle size downstream of a combustor increased with increasing heating temperature (i.e. concentration of condensing species) and residence time. However, temperature gradient was not an important factor to control the particle size. The addition of $SiO_2$ precursor as an adsorbent could effectively prevent the particle formation by adsorbing condensing gaseous species on $SiO_2$ particles, and increased the particle size up to 300 nm, resulting in increasing particle removal efficiency in a conventional air pollution control device.