• Title/Summary/Keyword: SiC coating

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디젤엔진에 적용하기 위한 SiC DPF용 접합제의 극성 및 첨가물에 따른 물리적 특성 변화에 관한 연구 (Study on the Change of Physical Characteristics by Polarity and Additives of SiC DPF Binder for Diesel Engine Application)

  • 김진원;류영현
    • 해양환경안전학회지
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    • 제25권7호
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    • pp.974-981
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    • 2019
  • 미세먼지발생 문제는 커다란 사회적 문제로 대두되고 있다. 선박에서는 주 추진 동력원으로 디젤엔진을 주로 사용하고 있다. 본 연구에서는 디젤엔진에서 발생하는 미세먼지로 알려진 입자상 물질을 줄이기 위해서 디젤엔진의 후처리시스템으로 사용 중인 DPF(디젤미립자 필터, Diesel particulate filter)를 소개하고자 한다. DPF의 소재로는 Cordierite와 SiC (Silicon carbide)의 두 가지가 사용되고 있다. 본 논문에서는 SiC DPF에 사용되는 접합제의 물성 향상을 위해서 기존 접합제로 사용된 SiC 계열의 물질 대신 코디얼라이트를 사용하여 열팽창계수 변화를 통한 고온 변형에 대한 열 내구성을 평가하였으며, 접합제와 Segment 사이의 결합을 결정짓는 바탕제에 주성분인 실리카졸의 pH 변화에 따른 물성 변화를 확인하였다. 이를 기반으로 실리카 졸의 반응성을 높이기 위해 Siline계 커플링제를 첨가하거나 SiC를 일부 첨가함으로써 접합제의 물성 변화의 영향에 대해서 실험을 통하여 확인하였다.

Nicalon 섬유강화 SiC 복합재료에서 섬유 Coating층의 두께가 기계적 성질에 미치는 영향 (Effect of Interlayer Thickness on Mechanical Properties of Nicalon-Fiber-Reinfored SiC Composites)

  • 김민수;김영욱;이준근;정덕수
    • 한국세라믹학회지
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    • 제30권7호
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    • pp.549-556
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    • 1993
  • Interfacial shear strength plays an important role in determining the mechanical properties of a fiber-reinforced ceramic composites. In this study, the effect ofinterlayer thickness on mechanical properties of Nicalon-fiber-reinforced SiC composites fabricated via polymer solution infiltration/chemical vapor infiltration (PSI/CVI) was studied. It was found that the flexural strength and fracture toughness of the composites were increased with the interlayer thickness and showed maximum value at the interlayer thickness of 0.66${\mu}{\textrm}{m}$. Typical flexural strength and fracture toughness of Nicalon-fiber-reinforced SiC composites with interlayer thickness of 0.66${\mu}{\textrm}{m}$ were 391.7$\pm$34.6MPa and 15.1$\pm$1.8MPa.m1/2, respectively.

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Microstructure and Tribological Properties of Ti-Si-C-N Nanocomposite Coatings Prepared by Filtered Vacuum Arc Cathode Deposition

  • Elangovan, T.;Kim, Do-Geun;Lee, Seung-Hun;Kim, Jong-Kuk
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2011년도 제40회 동계학술대회 초록집
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    • pp.54-54
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    • 2011
  • The demand for low-friction, wear and corrosion resistant components, which operate under severe conditions, has directed attentions to advanced surface engineering technologies. The Filtered Vacuum Arc Cathode Deposition (FVACD) process has demonstrated atomically smooth surface at relatively high deposition rates over large surface areas. Preparation of Ti-Si-C-N nanocomposite coatings on (100) Si and stainless steel substrates with tetramethylsilane (TMS) gas pressures to optimize the film preparation conditions. Ti-S-C-N coatings were characterized using X-ray diffraction, X-ray photoelectron spectroscopy, transmission electron microscopy, nanoindentation, Rockwell C indentation and ball-on-disk wear tests. The XRD results have confirmed phase formation information of TiSiCN coatings, which shows mixing of TiN and TiC structure, corresponding to (111), (200) and (220) planes of TiCN. The chemical composition of the film was investigated by XPS core level spectra. The binding energy of the elements present in the films was estimated using XPS measurements and it shows present of elemental information corresponding to Ti2p, N1s, Si 2p and C1. Film hardness and elastic modulus were measured with a nano-indenter, and film hardness reached 40 GPa. Tribological behaviors of the films were evaluated using a ball-on-disk tribometer, and the films demonstrated properties of low-friction and good wear resistance.

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MoSi$_2$의 초음파에 관한 기초적 연구 (A Study on Ultrasonic for MoSi$_2$)

  • 김유철;남궁재관
    • 한국안전학회지
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    • 제9권1호
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    • pp.28-30
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    • 1994
  • Ultrasonic for MoSi$_2$/Y. C. Kim, C. K. Namkoong/MoSi$_2$in the silicides has excellence in the oxidation and corrosion resistence. When the solid state bonding sintered-MoSi$_2$/metal or the thermal sprayed coating by powder-MoSi$_2$on the metal are carried out, the defects may be occured at the bonded surface. So, the method for evaluating the existence of the defects by non-destructive inspection is strongly desired. Here, the characteristics of ultrasonic for sintered-MoSi$_2$are elucidated and the possibility of the detection of defects using by ultrasonic is investigated.

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TRISO 입자를 포함하는 SiC 복합소결체의 소결 및 특성 평가 (Sintering and Characterization of SiC-matrix Composite Including TRISO Particles)

  • 이현근;김대종;박지연;김원주
    • 한국세라믹학회지
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    • 제51권5호
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    • pp.418-423
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    • 2014
  • Fully ceramic micro encapsulated (FCM) nuclear fuel is a concept recently proposed for enhancing the stability of nuclear fuel. FCM nuclear fuel consists of tristructural-isotropic (TRISO) fuel particles within a SiC matrix. Each TRISO fuel particle is composed of a $UO_2$ kernel and a PyC/SiC/PyC tri-layer which protects the kernel. The SiC ceramic matrix is created by sintering. In this FCM fuel concept, fission products are protected twice, by the TRISO coating layer and by the SiC ceramic. The SiC ceramic has proven attractive for fuel applications owing to its low neutron-absorption cross-section, excellent irradiation resistivity, and high thermal conductivity. In this study, a SiC-matrix composite containing TRISO particles was sintered by hot pressing with $Al_2O_3-Y_2O_3$ additive system. Various sintering conditions were investigated to obtain a relative density greater than 95%. The internal distribution of TRISO particles within the SiC-matrix composite was observed using an x-ray radiograph. The fracture of the TRISO particles was investigated by means of analysis of the cross-section of the SiC-matrix composite.

화학증착법에 의한 구상 $ZrO_2$ 에 열분해탄소와 탄화규소의 다층 코팅 (Multilayer coating of PyC and SiC on $ZrO_2$ spheres by the CVD Process)

  • 박지연;김정일;김원주;류우석;이영우;장종화
    • 한국재료학회:학술대회논문집
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    • 한국재료학회 2003년도 추계학술발표강연 및 논문개요집
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    • pp.119-119
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    • 2003
  • 탄화규소나 열분해 탄소는 고온 특성 및 화학적인 안정성 이 우수하여 단미 혹은 코팅재로로 소재의 성능을 향상시키기 위하여 에너지 관련 분야, 반도체 치구 분야, 방위산업 및 항공우주 분야와 원자력 분야에서 다양하게 사용된다. 특히 원자력 분야에서는 고온형 원자로의 노심 요소 부품으로 적용 및 개발을 고려하고 있으며, 대표적인 예로 수소생산용 초고온 가스냉각로의 코팅 핵연료 입자를 들 수 있다. 일반적으로 TRISO라 불리는 가스냉각로 핵연료는 구형 $UO_2$ kemel의 주변을 PyC-SiC -PyC의 삼중 코팅층으로 둘러싸는 구조를 하고 있으며, 이 코팅층들은 kernel물질이 분열하는 동안 발생되는 내부 기체 압력을 견디는 압력용기 역할과 기체나 금속 핵분열 생성물들을 가두는 확산 장벽 역할을 하게 된다. 본 연구에서는 구형의 $UO_2$대신 선행연구를 위하여 구형 ZrO$_2$를 이용하여 증착온도나 시간 및 입력기체비 등의 화학증착 변수로 조절하여 SiC 및 PyC을 코팅하고, 각 변수들에 의한 증착층의 거동을 고찰하고자 하였다.

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졸겔법으로 제조한 탄소피복된 SiOx/ZnO 복합체의 합성 및 전기화학적 특성 (Synthesis and Electrochemical Characteristics of Carbon Coated SiOx/ZnO Composites by Sol-gel Method)

  • 백광용;정상문;나병기
    • 청정기술
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    • 제22권4호
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    • pp.308-315
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    • 2016
  • 수명특성이 우수한 실리콘 음극재를 제조하기 위해 졸겔법을 통해 $SiO_x/ZnO$ 복합체를 제조하였고, 제조된 복합체는 PVC를 탄소 전구체로 하여 탄소를 피복하였다. 복합체에 포함된 ZnO를 HCl로 제거하여 내부에 빈 공간을 만들어 충 방전에 따른 실리콘의 부피변화를 완화할 수 있게 하였다. 합성된 복합체의 결정구조와 형상을 파악하기 위해 XRD, SEM, TEM 분석을 실시하였다. 탄소 피복된 복합체에 포함된 탄소함량을 TGA를 통해 알아보았으며, 복합체의 기공구조를 확인하기 위해 BET 비표면적 분석과 BJH 기공분포를 확인하였다. 탄소의 추가로 향상된 전기전도성을 측정하였으며, 전기화학적 특성은 AC 임피던스 측정과 충 방전 및 수명특성을 확인하였다. $SiO_x/ZnO$시료에 탄소를 피복할 경우에 전기전도도가 증가하였으며, 방전용량도 증가하였다. 염산으로 ZnO를 제거한 시료의 경우에 표면적은 증가하였으나, 전지의 방전용량은 오히려 감소하였다. 탄소를 피복하지 않은 $SiO_x/ZnO$ 시료의 경우에 방전용량이 매우 낮았으며, 탄소를 피복한 후의 시료는 높은 충방전용량을 나타내었다. 수명특성의 경우, $C-SiO_x/ZnO$ 복합체(Zn : Si : C = 1 : 1 : 8)가 0.2 C의 전류량에서 50 사이클에서 $815mAh\;g^{-1}$의 용량으로 기존 흑연계 음극재보다 높은 용량을 나타내었다.

Rheo-compocasting법에 의한 SiC입자분산 복합재료의 마모특성에 관한 연구 (A Study on the Wear Characteristics of SiC Particle Dispersed Composites by Rheo-Compocasting Method)

  • 곽현만;최창옥
    • 한국주조공학회지
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    • 제13권3호
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    • pp.238-247
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    • 1993
  • Microstructure, hardness and wear characteristics of $SiC_p/Al-6.5wt%Si-1.7wt%Mg$ alloy composites fabricated by the method of rheo-compocasting and hot pressing are investigated in this study. The dispersion of SiC particles in the composites is homogeneous and the hardness improves as additional amount increases. The wear amount of the matrix metal increases highly as wear rates increase, for the wear mechanism changes from adhesive wear to melt wear, and the matrix metal was coated on the surface of revolving disc and its weight increases. In the 5vol% composites, Fe is adhered on the surface of specimen by the projection of the dispersed hard SiC particles which have net-work structure and the coating layer is about $300{\mu}m$. But in the composite more than 20vol%, the wear amount of composite decreases because the SiC particles which have superior hardness, wear resistance and heat resistance properties resist wear, the abrasive wear turn out predominant wear mechanism and so the wear amount of revolving disc increases.

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The Effect of the Ratio of C45 Carbon to Graphene on the Si/C Composite Materials Used as Anode for Lithium-ion Batteries

  • Hoang Anh Nguyen;Thi Nam Pham;Le Thanh Nguyen Huynh;Tran Ha Trang Nguyen;Viet Hai Le;Nguyen Thai Hoang;Thi Thom Nguyen;Thi Thu Trang Nguyen;Dai Lam Tran;Thi Mai Thanh Dinh
    • Journal of Electrochemical Science and Technology
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    • 제15권2호
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    • pp.291-298
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    • 2024
  • Due to its high theoretical capacity, Silicon (Si) has shown great potential as an anode material for lithium-ion batteries (LIBs). However, the large volume change of Si during cycling leads to poor cycling stability and low Coulombic efficiency. In this study, we synthesized Si/Carbon C45:Graphene composites using a ball-milling method with a fixed Si content (20%) and investigated the influence of the C45/Gr ratio on the electrochemical performance of the composites. The results showed that carbon C45 networks can provide good conductivity, but tend to break at Si locations, resulting in poor conductivity. However, the addition of graphene helps to reconnect the broken C45 networks, improving the conductivity of the composite. Moreover, the C45 can also act as a protective coating around Si particles, reducing the volume expansion of Si during charging/discharging cycles. The Si/C45:Gr (70:10 wt%) composite exhibits improved electrochemical performance with high capacity (~1660 mAh g-1 at 0.1 C) and cycling stability (~1370 mAh g-1 after 100 cycles). This work highlights the effective role of carbon C45 and graphene in Si/C composites for enhancing the performance of Si-based anode materials for LIBs.

Tribological study on the thermal stability of thick ta-C coating at elevated temperatures

  • Lee, Woo Young;Ryu, Ho Jun;Jang, Young Jun;Kim, Gi Taek;Deng, Xingrui;Umehara, Noritsugu;Kim, Jong Kuk
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2016년도 제50회 동계 정기학술대회 초록집
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    • pp.144.2-144.2
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    • 2016
  • Diamond-like carbon (DLC) coatings have been widely applied to the mechanical components, cutting tools due to properties of high hardness and wear resistance. Among them, hydrogenated amorphous carbon (a-C:H) coatings are well-known for their low friction properties, stable production of thin and thick film, they were reported to be easily worn away under high temperature. Non-hydrogenated tetrahedral amorphous carbon (ta-C) is an ideal for industrial applicability due to good thermal stability from high $sp^3$-bonding fraction ranging from 70 to 80 %. However, the large compressive stress of ta-C coating limits to apply thick ta-C coating. In this study, the thick ta-C coating was deposited onto Inconel alloy disk by the FCVA technique. The thickness of the ta-C coating was about $3.5{\mu}m$. The tribological behaviors of ta-C coated disks sliding against $Si_3N_4$ balls were examined under elevated temperature divided into 23, 100, 200 and $300^{\circ}C$. The range of temperature was setting up until peel off observed. The experimental results showed that the friction coefficient was decreased from 0.14 to 0.05 with increasing temperature up to $200^{\circ}C$. At $300^{\circ}C$, the friction coefficient was dramatically increased over 5,000 cycles and then delaminated. These phenomenon was summarized two kinds of reasons: (1) Thermal degradation and (2) graphitization of ta-C coating. At first, the reason of thermal degradation was demonstrated by wear rate calculation. The wear rate of ta-C coatings showed an increasing trend with elevated temperature. For investigation of relationship between hardness and graphitization, thick ta-C coatings(2, 3 and $5{\mu}m$) were additionally deposited. As the thickness of ta-C coating was increased, hardness decreased from 58 to 49 GPa, which means that graphitization was accelerated. Therefore, now we are trying to increase $sp^3$ fraction of ta-C coating and control the coating parameters for thermal stability of thick ta-C at high temperatures.

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