• 제목/요약/키워드: Shrinkage Deformation

검색결과 209건 처리시간 0.025초

열박음 공정이 케이스의 온도분포 및 변형에 미치는 영향(II) - 변형 계측 및 변형 해석 모델 정립 - (A Study on the Temperature Distribution and Deformation of Case in Shrinkage Fit Process(II) - Deformation Measurement and Deformation Analysis Model -)

  • 장경복;정진우;강성수;최규원;박찬우;조상명
    • Journal of Welding and Joining
    • /
    • 제19권5호
    • /
    • pp.492-498
    • /
    • 2001
  • In the previous study, temperature monitoring of case about shrinkage fit process was performed and heat transfer model was developed in detail by feedback and tuning among monitoring result, process investigation, and analysis result. The gap element in contact between case and core was effectively used in analysis model. In present study, following things are performed to solve deformation of case due to shrinkage fit process on the basis of previous result. Above all, mechanical material properties of case are measured by case specimen for deformation analysis considering weldment of case. Deformation of case before and after shrinkage fit process is measured, too. Three dimensional deformation model is developed by the comparison and inspection between these experimental data and analysis results. Deformation analysis is simulated with the result of heat transfer analysis, in other words, non-coupled analysis is used. Finally the countermeasure for deformation is brought up through those.

  • PDF

보급형 균열저감 콘크리트의 건조수축 변형에 관한 실험적 연구 (Experimental Study on Dry Shrinkage Deformation of Concrete with Popular Shrinkage Reducing Admixture)

  • 김영선;김광기;이주호;김보승;김정선
    • 한국건축시공학회:학술대회논문집
    • /
    • 한국건축시공학회 2016년도 춘계 학술논문 발표대회
    • /
    • pp.151-152
    • /
    • 2016
  • In this study, the shrinkage properties of concrete with the high-performance shrinkage admixture and the crack reinforcing materials applied to the high-flatness flooring of hypermarkets, outlets and warehouses was evaluated. The concrete with the popular shrinkage admixture is significantly reduced compared to the plain concrete without shrinkage admixture for the dry shrinkage deformation, and the difference of shrinkage ratio between the concretes has been shown to increase with increasing age.

  • PDF

휴대폰 키패드의 최적 사출성형 공정 설계 (Optimization of injection molding process for plastic keypad on mobile phone)

  • 박은서;신상은;한성렬
    • Design & Manufacturing
    • /
    • 제11권1호
    • /
    • pp.34-38
    • /
    • 2017
  • Deformation frequently occurring in injection molded products is a phenomenon displayed due to uneven shrinkage distribution and orientation of the whole molded product. Shrinkage deformation is a very serious problem because it causes deformation of the molded article and shortens the performance of the product. In this paper, we are focusing on the warpage of keypad in mobile phone. In other words, we focused on minimizing keypad deformation. In the study, the Taguchi method was applied to find the injection molding conditions that minimize the deformation of the keypad. In the case of this keypad, the main factors influencing the shrinkage deformation were predicted as the melting temperature, coolant temperature and cooling time. In addition, the optimum molding conditions were obtained and the shrinkage strain was minimized. Experiments for the Taguchi method and verification of optimal molding conditions were performed using an injection molding analysis program.

VES-LMC의 열 변형을 고려한 자기수축 (Autogenous Shrinkage of VES-LMC considering Thermal Deformation)

  • 최판길;이진범;최승식;윤경구
    • 한국콘크리트학회:학술대회논문집
    • /
    • 한국콘크리트학회 2005년도 추계 학술발표회 제17권2호
    • /
    • pp.781-784
    • /
    • 2005
  • Concrete structures often present volumetrical changes particularly due to thermal and moisture related shrinkages. Volumetric instability is detrimental to the performance and durability of concrete structures because structural elements are usually restrained. These restrained shrinkages develope tensile stresses which often results in cracking in combination with the low fracture resistance of concrete. Early-age defects in high-performance concrete due to thermal and autogenous deformation shorten the life cycle of concrete structures. Thus, it is necessary to examine the behavior .of early-age concrete at the stages of design and construction. The purpose of this study was to propose a shrinkage models of VES-LMC (very-early strength latex-modified concrete) at early-age considering thermal deformation and autogenous shrinkage.

  • PDF

선체 박판구조의 용접변형 제어에 관한 연구(II) (On the Weld-Induced Deformation Control of Ship's Thin Plate Block (II))

  • 이주성;김철호
    • 대한조선학회논문집
    • /
    • 제44권5호
    • /
    • pp.504-508
    • /
    • 2007
  • In the case of thin plate blocks, buckling deformation due to longitudinal shrinkage is the most important weld-induced deformation. This paper is concerned with developing the formula to predict the longitudinal shrinkage due to welding, in which mechanical tension effect in welding direction is accounted for. For this purpose, bead on plate welding test has been carried out for the 27 thin plate specimens with varying welding conditions and magnitude of tensile load. Empirical formula of predicting the longitudinal shrinkage has been derived based on the results of welding test, in which effect of mechanical tension is included. The derived formula can be usefully used in predicting the level of tensile load to reduce the longitudinal shrinkage.

Experimental study on deformation of concrete for shotcrete use in high geothermal tunnel environments

  • Cui, Shengai;Liu, Pin;Wang, Xuewei;Cao, Yibin;Ye, Yuezhong
    • Computers and Concrete
    • /
    • 제19권5호
    • /
    • pp.443-449
    • /
    • 2017
  • Taking high geothermal tunnels as background, the deformation of concrete for shotcrete use was studied by simulating hot-humid and hot-dry environments in a laboratory. The research is made up by two parts, one is the influence of two kinds of high geothermal environments on the deformation of shotcrete, and the other is the shrinkage inhibited effect of fiber materials (steel fibers, polypropylene fibers, and the mixture of both) on the concrete in hot-dry environments. The research results show that: (1) in hot and humid environments, wet expansion and thermal expansion happened on concrete, but the deformation is smooth throughout the whole curing age. (2) In hot and dry environments, the concrete suffers from shrinkage. The deformation obeys linear relationship with the natural logarithm of curing age in the first 28 days, and it becomes stable after the $28^{th}$ day. (3) The shrinkage of concrete in a hot and dry environment can be inhibited by adding fiber materials especially steel fibers, and it also obeys linear relationship with the natural logarithm of curing age before it becomes stable. However, compared with no-fiber condition, it takes 14 days, half of 28 days, to make the shrinkage become stable, and the shrinkage ratio of concrete at 180-day age decreases by 63.2% as well. (4) According to submicroscopic and microscopic analysis, there is great bond strength at the interface between steel fiber and concrete. The fiber meshes are formed in concrete by disorderly distributed fibers, which not only can effectively restrain the shrinkage, but also prevent the micro and macro cracks from extending.

Predicting drying shrinkage of steel reinforced concrete columns with enclosed section steels

  • Jie Wu;Xiao Wei;Xiaoqun Luo
    • Steel and Composite Structures
    • /
    • 제47권4호
    • /
    • pp.539-550
    • /
    • 2023
  • Owing to the obstruction of section steel on the moisture diffusion in concrete, the existing shrinkage prediction models overestimate the time-dependent deformation of steel reinforced concrete (SRC) columns, particularly for the SRC columns with enclosed section steels. To solve this issue, this study deals with analytical and experimental studies on the drying shrinkage for this type of column. First, an effective method for predicting the drying shrinkage of concrete based on finite element model is introduced and two crucial parameters for simulation of humidity field are determined. Then, the drying shrinkage of SRC columns with enclosed section steels is investigated and two modified parameters, which depend on the ambient relative humidity and the ratio of section steel size to column size, are introduced to the B3 model. Finally, an experiment on the shrinkage deformation of SRC columns with enclosed section steels is conducted. Comparing the predicted results with the experimental ones, it demonstrates that the modified B3 model is quite reasonable.

열박음 공정이 케이스의 온도분포 및 변형에 미치는 영향(I) - 온도 계측 및 열전달 해석 모델 정립 - (A Study on the Temperature Distribution and Deformation of Case in Shrinkage Fit Process(I) - Temperature Monitoring and Heat Transfer Analysis Model -)

  • 장경복;조상명;강성수
    • Journal of Welding and Joining
    • /
    • 제19권4호
    • /
    • pp.384-390
    • /
    • 2001
  • There have been many problems due to deformation in industry field. Especially, it is severe in parts with small size and thin thickness and in products that must have excellent airtightness and anti-noise. The countermeasures for this deformation in field have mainly been dependent on the rule of trial and error by operator's experience because of productivities. Systematic study about this product with deformation is also insufficient that deformation is complex problem with shape, size, material of product, joining method and conditions, etc.. It is efficient to apply CAE technique without influence on productivity to this problem. There is, however much difference between the result analyzed by CAE and appearances in working field because of the insufficiency of communication between simulator and worker and of sensing data for boundary condition in analysis. In this study, to solve this deformation problem, we intend to make a simulation model that is adapted from working conditions by tuning and feedback between sensing data and simulation results. This paper include temperature monitoring and make a heat transfer model using sensing data in product as previous step for deformation analysis. The heat transfer analysis of shrinkage fit process is considerably difficult due to contact heat transfer between case and core. To solve this contact problem, gap element is used in present study.

  • PDF

장력법을 적용한 선체 박판블록의 변형감소 방안에 관한 실험연구 (On the Deformation Control of Ship's Thin Plate Block by Applying the Tensioning Method)

  • 이주성;김철호
    • 한국해양공학회지
    • /
    • 제20권3호
    • /
    • pp.103-108
    • /
    • 2006
  • It has been well appreciated that reducing weld-induced deformation as law as possible is important during fabrication for a more efficient production of blocks. The weld-induced deformation is more serious in thin plates than in thick plates because heat affect zone of thin plates is wider than that of thick plates and in addition internal and external constraints much more influence upon weld-induced deformation of thin plates. This paper deals with the application of the mechanical tensioning method to butt weld of thin plates to reduce the weld-induced deformation. In order to investigate the quantitative effect of tensioning method upon the reduction of angular deformation and shrinkage in longitudinal and transverse direction of weld line, butt welding test have been carried out for several thin plate specimens with varying plate thickness and magnitude of tensile load. From the present experimental study, it has been found that the tensioning method is very effective on reduction of weld-induced residual stress as well as weld-induced deformation.

탄소섬유강화 복합재료 성형시 화학수축에 의한 변형연구 (Thermal Deformation of Carbon Fiber Reinforced Composite by Cure Shrinkage)

  • 최은성;김위대
    • Composites Research
    • /
    • 제31권6호
    • /
    • pp.404-411
    • /
    • 2018
  • 복합재료는 주어진 경화 사이클(cure cycle)로 오토클레이브 공정이 진행됨에 따라 수지의 화학수축, 열팽창계수 등에 의한 제품 내 잔류응력(residual stress)이 발생한다. 이로 인해 spring-in, warpage와 같은 열 변형이 발생하고 최종 제품의 수치 정확성이 감소한다. 구조물의 정밀한 제작이 요구되는 항공우주분야에서는 열변형으로 인한 문제를 해결하는 것이 중요하다. 따라서 복합재료의 경화과정을 예측하고 이해하기 위한 연구가 활발히 이루어지고 있다. 본 연구에서는 공정과정에 따른 복합재료의 경화메커니즘을 유한요소해석을 통해 예측하였고, 공정에 의해 발생하는 열변형에 대한 화학수축의 영향을 열팽창계수와 비교하여 분석하였다.