• Title/Summary/Keyword: Shotcrete strength

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Development of High Performance Shotcrete for Permanent Shotcrete Tunnel Lining(I : Application of New Type Accelerator for High Strength Shotcrete) (Permanent Shotcrete Tunnel Lining 구축을 위한 고성능 숏크리트 개발( I : 고강도 숏크리트 개발을 위한 새로운 급결제 적용))

  • 박해균;이명섭;김재권;안병제
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.05a
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    • pp.1023-1030
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    • 2002
  • From the early 1980s, the New Austrian Tunnelling Method (NATM) has been developed as a one of the standard tunneling method in Korea. Approximately 10 years ago, wet-mix shotcrete with sodium silicate accelerator (waterglass) was introduced and widely used to tunnel lining and underground support. However, this accelerator had some disadvantages due to the decrease of long-term strength compared to plain concrete (without accelerator) and low quality of the hardened shotcrete. In order to compensate for these disadvantages, recently developed alkali-free accelerator has been successfully demonstrated in numerous projects and applications as a new material to make tunnels more durable and safer. An experimental investigation was carried out in order to verify the strength behavior of wet-mix Steel Fiber Reinforced Shotcrete (SFRS) with alkali-free accelerator. Compressive strength, flexural strength and equivalent flexural strength were measured by testing specimens extracted from the shotcrete panels. From the results, wet-mix SFRS with alkali-free accelerator exhibited excellent strength improvement compared to the conventional shotcrete accelerator.

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Development of High Performance Shotcrete for Permanent Shotcrete Tunnel Linings II(II: Application of high-early strength cement in sump water condition) (Permanent Shotcrete Tunnel Linings 구축을 위한 고성능 숏크리트 개발 II (II: 용수부에서의 조강시멘트 적용))

  • 박해균;이명섭;김재권;안병제
    • Proceedings of the Korea Concrete Institute Conference
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    • 2002.10a
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    • pp.695-702
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    • 2002
  • Shotcrete (or Sprayed concrete) has been used as an important support material in New Austrian Tunnelling Method (NATM). Since the mid of 1990, permanent shotcrete tunnel linings such as Single-shell, NMT (Norwegian Method of Tunnelling) has been constructed in many countries for reducing the construction time and lowing construction costs instead of conventional in-situ concrete linings. Among essential technologies for successful application of permanent shotcrcte linings, high performance shotcrete providing high strength, high durability, better pumpability has to be developed in advance as an integral component. This paper presents the Ideas and first experimental attempts to increase early strength and bond strength of wet-mixed Steel Fiber Reinforced Shotcrete(SFRS) in sump water condition. In order to increase early strength, a new approach using high-early strength cement with liquid alkali-free accelerator has been investigated From the results, wet-mix SFRS with high-early strength cement and alkali-free accelerator exhibited excellent early strength improvement compared to the ordinary portland content and good bond strength even under sump water condition.

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Uniaxial Compressive Strength Characteristic of Shotcrete Immersed in Chemical Solution (화학적 침식에 의한 숏크리트의 압축강도 특성)

  • Lee, Gyu-Phil;Kim, Dong-Gyou;Bae, Gyu-Jin;Kim, Hong-Sam
    • Proceedings of the Korean Geotechical Society Conference
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    • 2005.03a
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    • pp.1291-1298
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    • 2005
  • Shotcrete for the support of tunnel can contact with groundwater. The hazardous components in the groundwater cause the corrosion of shotcrete. Also, the hazardous components may deteriorate the engineering properties of shotcrete, such as compressive strength, bond strength, and flexural strength. The more the effect of the hazardous components on the shotcrete may increase, the more the stability of tunnel structure may decrease. It was analyzed to find the hazardous components in the ground water. The uniaxial compressive strength test, XRD, SEM were conducted to evaluate the durability and corrosion of shotcrete. These tests were performed on shotcrete specimens at 2, 4, 8, and 16 weeks. The specimens were immersed in various chemical solutions including hazardous components after the specimens were made at the construction site.

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The Strength and Environmental Friendly Characteristics of Cement Mineral Types Shotcrete (시멘트광물계 숏크리트재의 강도특성과 친환경성)

  • Chun, Byung-Sik;Do, Jong-Nam;Park, Duk-Hyum;Choi, Hui-Rim;Lee, Hae-Sung
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.762-765
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    • 2008
  • Shotcrete is NATM technique after tunnel excavation as major tunnel support for ground stability, curtail of execution period and reduction of execution expenses instead of general lining method. It is trend using constantly shotcrete lining. This high-strength shotcrete is require to use as constantly shotcrete lining. This brought out the solution of environmental pollution and harmfulness about human. Accordingly, in this study Specimens of strength measurement was made to develop shotcrete possible to develop in early materials with Cement Mineral Accelerator as NATM method construction. It's compared with existing shotcrete material, Unconfined Compression test, flexural strength test were experimented. The fish poison test was experimented to evaluate an influence of environment. On results of test, Unconfined Compressive Strength and flexural strength was equivalent with 28-day strength of existing material. On results of fish poison evaluation research subject material was founded environmentally friendly for existing shotcrete.

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Field Testing Methods on Early Shotcrete Strength for Tunnel Quality Control (터널의 품질관리를 위한 숏크리트 초기강도의 현장강도 시험기술)

  • Hong, Eui-Joon;Chang, Seok-Bue;Lee, Sung-Woo;Kim, Ki-Lim;Moon, Sang-Jo
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.468-476
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    • 2007
  • Generally, the strength of the field shotcrete is heavily dependent on the field mixing and spraying conditions so that it is different from the strength of the shotcrete mixed in laboratories. As a support member, the early strength of shotcrete unlike concrete as structural material is very important to the initial stabilization of the excavation face in tunnels. Therefore, the field methods to efficiently test the early strength of shotcrete have been highly required. This paper aimed to verify the pneumatic pin penetration test and the point load test for measuring the early strength of the field shotcrete. Through a series of uniaxial compression, pin penetration, and point load tests for the range of the early shotcrete strength, two equations to estimate reliably the uniaxial compressive strength by the pin penetration and the point load tests were derived. Field tests in working tunnel were carried out in order to estimate the economic efficiency. As a result, pin penetration method was proved to be the most effective method for testing the early strength of the field shotcrete.

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A Study on the Strength Characteristics and Rebound Ratio with Respect to Injection Pressure of Shotcrete (숏크리트의 강도 특성과 분사압력에 대한 리바운드율 연구)

  • Jeon, Jun Tai;Moon, In Gi;Lee, Yang Kyu
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.39 no.1
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    • pp.115-122
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    • 2019
  • Steel Fiber Reinforced Wet-type Shotcrete improves the quality and stabilizes the tunnel by increasing the shear strength of the natural ground by constructing the concrete which attaches the fresh concrete to the predetermined position from the nozzle. The Steel Fiber Reinforced Wet-type Shotcrete improves and reinforces the strength and dynamic behavior characteristics of concrete to suppress the generation and growth of local cracks by increasing the tensile resistance ability. In addition, Steel Fiber Reinforced Wet-type Shotcrete is a shotcrete that improves tensile strength, bending strength, and crack resistance by dispersing discontinuous short steel fibers evenly in concrete. In this study, compressive strength test and bending strength test of shotcrete of NATM tunnel were measured and rebound reduction rate was measured by varying shotcrete putting pressure to 900 RPM, 1,000 RPM, and 1,100 RPM. Therefore, the data that can be applied to domestic NATM tunnel construction are presented.

The Strength Characteristic of Shotcrete Reinforced with Improved Shape Steel Fiber (형상을 개선한 강섬유보강 숏크리트의 강도특성)

  • Kim, Sang-Hwan;Park, Inn-Joon;Kim, Ji-Tae
    • Journal of the Korean Geotechnical Society
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    • v.27 no.12
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    • pp.127-136
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    • 2011
  • The laboratory tests were performed to investigate the strength characteristic of shotcrete reinforced with improved shape steel fiber developed in this study. Two different type of tests, the flexural toughness test and the bending strength test, were conducted for analyzing shotcrete strengths using three types of specimens (unreinforced shotcrete, exiting steel fiber reinforced shotcrete, and new concept steel fiber reinforced shotcrete). The results of tests represented the advancement of the strength characteristic of shotcrete reinforced with improved shape steel fiber with respect to that of shotcrete reinforced with existing steel fiber.

A Study on Effect of Shotcrete Adhesive Strength on Large Section Rock Tunnel Stability (대단면 암반터널의 안정성에 미치는 숏크리트 부착강도의 영향에 관한 연구)

  • Chang, Seok-Bue;Hong, Eui-Joon;Moon, Sang-Jo
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.7 no.4
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    • pp.305-311
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    • 2005
  • Shotcrete adhesive strength in large section tunnels in jointed rock masses plays an important role in preventing rock block from falling and shotcrete debonding due to blasting vibration. Nevertheless, it has not been considered as a major factor such as shotcrete compressive strength in design and construction. For this reason, the purpose of this study is to analyze the effect on shotcrete adhesive strength for large-sectioned tunnels. First, the parametric study using numerical model similar to Holmgren's punch-loaded test was executed for various range of adhesive strength. It shows that the shotcrete bearing capacity is linearly proportioned to the adhesive strength between shotcrete layer and blocks. And then, distinct element analysis of a jointed rock tunnel for an adhesive strength of 1 MPa and a conventional fully-bonded condition between the shotcrete layer and the excavation face was compared in order to evaluate the effect of the shotcrete adhesive strength.

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Evaluation of Physical Performance of High-Strength.High Waterproof Ready-mixed Shotcrete using Powdered Polymer Dispersion (분말형 폴리머 혼화제를 적용한 고강도.고차수성 레디믹스트 숏크리트의 물리적 성능 평가)

  • Ma, Sang-Joon;Choi, Hee-Sup;Lee, Heung-Soo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.337-340
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    • 2008
  • As the Ready-mixed Shotcrete using Powdered Polymer Dispersion, Shotcrete Matrix as totally shotcrete gel that a part of second binder in Shotcrete materials is dense. Also, Ready-mixed Shotcrete is showed the decreasing Rebound and rising Durability. Therefore, it is possible that Ready-mixed Shotcrete for High-Strength and High-Waterproof can apply to the Powdered Polymer Dispersion.

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A Study on Field Testing Methods for the Shotcrete Quality Control of Large Underground Spaces (지하 대공간 숏크리트 품질관리를 위한 현장강도 시험기술에 관한 연구)

  • Chang, Seok-Bue;Lee, Soung-Woo;Hong, Eui-Joon;Moon, Sang-Jo
    • Tunnel and Underground Space
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    • v.16 no.5 s.64
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    • pp.405-412
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    • 2006
  • It is well known that shotcrete is the most important support member for the construction of large underground spaces. Generally, the strength of the field shotcrete is heavily dependent on the field mixing and spraying conditions so that it is different from the strength of the shotcrete mixed in laboratories. As a support member, the early strength of shotcrete unlike concrete is very important to the initial stabilization of the underground spaces. Therefore, the field methods to efficiently test the early strength of shotcrete have been highly required. This paper aimed to verify the pneumatic pin penetration test and the point load test for measuring the early strength of the field shotcrete. As a result of the experiments through a series of uniaxial compression, pin penetration, and point load tests for the range of the early shotcrete strength, two equations to estimate reliably the uniaxial compressive strength by the pin penetration and the point load tests were acquired.