• 제목/요약/키워드: Shot Blasting

검색결과 18건 처리시간 0.018초

EFFECTS OF SURFACE ROUGHNESS AND MULTILAYER COATING ON THE CORROSION RESISTANCE OF Ti-6Al-4V ALLOY

  • Ko, Yeong-Mu;Choe, Han-Cheol
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2003년도 추계학술발표회초록집
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    • pp.134-135
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    • 2003
  • The dental implant materials required good mechanical properties, such as fatigue strength, combined with a high resistance to corrosion. For increasing fatigue resistance and delaying onset of stress corrosion cracking, shot peening has been used for > 50 years to extend service life of metal components. However, there is no information on the electrochemical behavior of shot peened and hydroxyapatite(HA) coated Ti-6Al-4V alloys. To increase fatigue strength, good corrosion resistance, and biocompatibility, the electrochemical characteristics of Ti/TiN/HA coated and shot peened Ti-6Al-4V alloys by electron beam physical vapor deposition(EB-PVD) have been researched by various electrochemical method in 0.9%NaCl. Ti-6Al-4V alloys were prepared under the condition of hydrogen and vacuum arc furnace. The produced materials were quenched at 1000$^{\circ}C$ under high purity dried Ar atmosphere and were hold at 500$^{\circ}C$ for 2 hrs to achieve the fatigue strength(1140㎫) of materials. Ti-6Al-4V alloys were prepared under the condition of hydrogen and vacuum arc furnace. Shot peening(SP) and sand blasting treatment was carried out for 1, 5, and 10min. On the surface of Ti-6Al-4V alloys using the steel balls of 0.5mm and alumina sand of 40$\mu\textrm{m}$ size. Ti/TiN/HA multilayer coatings were carried out by using electron-beam deposition method(EB-PVD) as shown Fig. 1. Bulk Ti, powder TiN and hydroxyapatite were used as the source of the deposition materials. Electrons were accelerated by high voltage of 4.2kV with 80 - 120mA on the deposition materials at 350$^{\circ}C$ in 2.0 X 10-6 torr vacuum. Ti/TiN/HA multilayer coated surfaces and layers were investigated by SEM and XRD. A saturated calomel electrode as a reference electrode, and high density carbon electrode as a counter electrode, were set according to ASTM GS-87. The potentials were controlled at a scan rate of 100 mV/min. by a potentiostat (EG&G Co.273A) connected to a computer system. Electrochemical tests were used to investigate the electrochemical characteristics of Ti/TiN/HA coated and shot peened materials in 0.9% NaCl solution at 36.5$^{\circ}C$. After each electrochemical measurement, the corrosion surface of each sample was investigated by SEM.

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전해연마를 이용한 버 제거에 관한 연구 (A Study of Deburring using Electro-Chemical Method)

  • 강대철;전병희;오수익
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2001년도 춘계학술대회 논문집
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    • pp.217-220
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    • 2001
  • In the shearing process the burr or rollover must be minimized in order to improve the quality of product. The burr size can be minimized by control of several process parameters. But removal of all burrs are impossible. Most mechanical type deburring methods (vibrating bowls, rotating barrels, shot blasting, for example.) will remove large burrs, other methods use chemical (electro-chemical deburring) or heat (thermal energy deburring). The electro-chemical deburring process removes burrs by the deplating method. Electro-chemical deburring equipment is requires a small capital investment than other methods(mechanical or thermal methods). Electro-chemical deburring method need to many parameters for control such as a time, voltage and concentration of electrolyte. In this paper shows relations of these parameters by experiment.

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실험적 방법에 의한 파인세라믹스의 연삭성에 관한 연구 (A study on the Grindability of Fine Ceramics by Experimental Method)

  • 김성겸
    • 반도체디스플레이기술학회지
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    • 제10권3호
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    • pp.35-42
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    • 2011
  • This paper describes the characteristics of high speed grinding and the influence of wheel surface speed V and a grindability of the grinding materials. The various fine ceramics pieces was ground by metal and vitrified bonded diamond wheel. The surface roughness of fine ceramics(Zirconia($ZrO_2$), Silicon Carbide(SiC), Silicon Nitride($Si_3N_4$), Alumina($Al_2O_3$)) decreases from $0.05{\mu}m(R_{max})$ to $0.025{\mu}m(R_{max})$ when the wheel speed at grinding point increases the wheel speed. Relation between the temperature at grinding point and surface roughness was linear. Abrasive jet machining(AJM), a specialized from of shot blasting, is considered one of the most helpful micro machining methods for hard and brittle materials such as glasses and ceramics by constant pressure grinding.

플라즈마 지발 전력충격파암기의 적정 지발시차 및 진동과 소음크기 고찰 (A Survey on the Magnitude of the Sound, Ground Vibration and Properly Delayed Interval of a Plasma Rock-Splitting Machine driven by Electric Shocks)

  • 원연호;강추원;김일중
    • 화약ㆍ발파
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    • 제27권1호
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    • pp.7-20
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    • 2009
  • 본 연구는 플라즈마 암 파쇄공법의 단발형태에 따른 시공성 향상을 위해 플라즈마 전력충격기에 5단계의 지발시차를 적용하여, 1단계부터 5단계까지 단계별로 지발당전해질량을 1kg, 2kg, 3kg, 4kg, 5kg으로 변화시키고, 기폭에 따른 지발시차와 진동및 소음의 크기를 측정 분석하였다. 분석결과, 5단계의 전력충격파암기의 지발시차는 전해질 연결개수 1~3공은 약 40~50ms, 4~5공은 약 70~80ms, 진동의 크기는 에멀젼 폭약에 비해 약 3~6배 정도 낮은 것으로 확인되었다.

철근의 부식정도와 부착강도에 대한 연구 (A Study on the Relationship between Degree of Rust Condition and Bond Strength in Reinforced Concrete Members)

  • 유환구;이병덕;김국한;안태송
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1998년도 봄 학술발표회논문집(II)
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    • pp.621-626
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    • 1998
  • An experimental investigation on the reinforcing bar corrosion and relationshid of reinforcing bar and concrete bond strength has been conducted to establish the allowable limit of rust in the construction field. The reinforcing bars used in this study were rusted before embedding in concrete. The first component of this experiment is to make rust of reinforcing bar rust artificially based on Faraday's theory at certain rates such as 2, 4, 6, 8 and 10% of reinforcing bar weight. For estimation of the amount of rust by weight, Clarke's solution and Shot blasting were adopted and compared. Parameters include 240 and 450kg/㎠ of compressive strengths and diameter of reinforcing bar (16, 19 and 25mm) corresponding development length for pull-ort test. And, pull-out tests were carried. out according to KSF 2441 and ASTMC 234 to investigate the effect of the corrosion rate on reinforcing bar-concrete bond behavior. It is found from the test results that the test techniques for corrosion of bar used in this study is relatively effective and correct test method. Results shows that up to 2% of rust increases the bond strength regardless of concrete strength and diameter of reinforcing bar like the existing data. It might be because of the roughness from rust. As expected, the bond strength increases as compressive strength of concrete increases and the diameter of bar decreases.

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Effect of the Existing Rust on Bond Strength of Concrete and Reinforcement

  • 이병덕;김국한;유환구;정해문;안태송
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2004년도 춘계 학술발표회 제16권1호
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    • pp.478-481
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    • 2004
  • An experimental investigation on the relationship between corrosion of reinforcement and bond strength in pull-out test specimen has been conducted to establish the allowable limit of rust of reinforcement in the construction field. The reinforcing bars used in this study were rusted before embedded in pull-out test specimen. The first component of this experiment is to make reinforcing bar rust electrically based on Faraday's theory to be 2, 4, 6, 8 and $10\%$ of reinforcing bar weight. For estimation of the amount of rust by weight, Clarke's solution and shot blasting were adopted and compared. Parameters also include 24 and 45MPa of concrete compressive strengths and diameter of reinforcing bar (16, 19 and 25mm). Pull-out tests were carried out according to KS F 2441 and ASTM C 234. Results show that up to $2\%$ of rust increases the bond strength regardless of concrete strength and diameter of reinforcing bar. As expected, the bond strength increases as compressive strength of concrete increases and the diameter of bar decreases.

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냉간 비조질강을 이용한 볼 스터드의 정형가공 공정연구 (Net Shape Forming Process for Ball Stud Using High Strength Micro-Alloyed Cold Forging Steel)

  • 윤덕재;최호준;이형욱;이근안;장병록;서성렬;최석우
    • 소성∙가공
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    • 제15권8호
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    • pp.562-567
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    • 2006
  • Micro-alloyed steel or heat-treatment-free used in clean technology have been replacing for conventional quenched-and-tempered structural steels since the micro-alloyed forging steel was developed in early 1970s in Germany for saving money of heat treatment, simplified process, short delivery and good productivity. In this paper, ball stud assembled in steering system for automobile was selected to compare conventional process making heat treatment with new process using high strength micro-alloyed steel without heat treatment. The conventional process for ball stud was composed of a total of 6 steps including upsetting, forward extrusion, machining, burnishing and tread rolling with heat treatment and shot blasting. As opposed to conventional process, newly proposed process for ball stud using the clean technology without heat treatment is simplified such as forward extrusion, heading, upsetting, forming having a flange shape and tread rolling. Also net shape forming process to achieve specified process not to include machined step fur manufacturing the ball stud was applied to newly simplified process since micro-alloyed steel is difficult to be formed.

상수도관로중 주철관종의 잔존수명 평가에 관한 연구 (Residual Life Assessment on Cast Iron Pipes of Water Distribution System)

  • 이현동;배철호;홍성호;황재운;곽필재
    • 한국물환경학회지
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    • 제20권3호
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    • pp.206-214
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    • 2004
  • Residual wall thicknesses, corrosion rates, and residual life of thirty four samples of cast iron pipes(CIPs) and ductile cast iron pipes(DCIPs) collected from water mains of B city were studied to estimate their remaining service life or optimum time of rehabilitation. The internal maximum corrosion depths of samples measured using a dial gauge after shot blasting were twice higher than the external in most cases. Therefore corrosion of water pipes was much more affected by internal water quality than soil. Residual wall thicknesses of DCIPs were higher than those of CIPs. That reason was thought to be that DCIPs have been protected from internal corrosion by lining cement mortar. Residual life calculated by maximum corrosion rate was ranged up to 44 years with 12.40 years average. Since most CIPs were much deteriorated, rehabilitation plan should be established soon in B city. Residual life of DCIP was 33.52 years average. When cement mortar lining is used up by neutralization of DCIPs. DCIP also should be rehabilitated.