• 제목/요약/키워드: Short-circuit mode

검색결과 98건 처리시간 0.03초

하드페이싱 오버레이용접 비드형상에 미치는 GMA 용접조건의 영향 (Effects of GMA Welding Conditions on the Bead Shape of Hardfacing Overlay Welding)

  • 한규호;김준기;김철희;김정한;남시환;전치중
    • Journal of Welding and Joining
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    • 제25권5호
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    • pp.58-63
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    • 2007
  • The relationship between GMA welding conditions and the bead shape of overlay weld was studied by using ${\Phi}1.6mm$ hypo-eutectic metal-cored wire designed for hardfacing against the severe metal-to-metal wear. As the welding voltage increased, the dilution also increased but the sudden drop of dilution was observed at $30{\sim}33V$. It was considered to be due to the decrease of penetration resulting from the change of transfer mode, from short circuit to spray. It was also found that the behavior of penetration with welding current was dependant on the transfer mode. The short circuit mode exerted the penetration to decrease while the spray mode did it to increase with increase of welding current. The former was considered to be responsible for the remarkable decrease in dilution at low welding voltage region. The change of transfer mode also had an effect on the behavior of bead width with welding current but it did not on the bead spreadability defined as W/H ratio. It was considered that the optimal welding conditions for multi-pass overlay welding could be obtained from the bead spreadability suitable for bead lapping and the dilution as low as possible in the spray transfer mode.

IC 신뢰성 향상을 위한 내장형 고장검출 회로의 설계 및 제작 (Design and fabrication of the Built-in Testing Circuit for Improving IC Reliability)

  • 유장우;김후성;윤지영;황상준;성만영
    • 한국전기전자재료학회논문지
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    • 제18권5호
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    • pp.431-438
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    • 2005
  • In this paper, we propose the built-in current testing circuit for improving reliability As the integrated CMOS circuits in a chip are increased, the testability on design and fabrication should be considered to reduce the cost of testing and to guarantee the reliability In addition, the high degree of integration makes more failures which are different from conventional static failures and introduced by the short between transistor nodes and the bridging fault. The proposed built-in current testing method is useful for detecting not only these failures but also low current level failures and faster than conventional method. In normal mode, the detecting circuit is turned off to eliminate the degradation of CUT(Circuits Under Testing). The differential input stage in detecting circuit prevents the degradation of CUT in test mode. It is expected that this circuit improves the quality of semiconductor products, the reliability and the testability.

보조회로도 영전압영전류스위칭하는 DC-DC 변환기 (A Fully Soft Switched Full Bridge DC-DC converter)

  • 전성즙;조규형
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 1999년도 하계학술대회 논문집 F
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    • pp.2512-2514
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    • 1999
  • A new zero voltage and zero current switching(ZVZCS) full bridge DC-DC converter with transformer isolation is proposed for arc welding machines. The proposed DC-DC converter uses an auxiliary transformer to obtain ZCS for leading leg, which provides load current control capability even in short circuit condition. The auxiliary circuit also operates in ZVZCS mode. The power rating of the auxiliary transformer is about 10% of the main transformer. The operation is verified by experiments for 12[KW] prototype.

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선박전기설비 시험용 조합형 써 - 지발생장치의 제작과 특성 (Fabrication and Characteristics of a Combination Surge Generator for Testing Shipboard Electrical Systems)

  • 길경석;김윤식
    • Journal of Advanced Marine Engineering and Technology
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    • 제21권4호
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    • pp.387-392
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    • 1997
  • This paper describes a combination surge generator for carrying out performance tests on the surge protection circuits of shipboard electrical systems. Pspice simulations were performed to decide the values of the parts required and to analyze the characteristics of the generator circuitry. The surge generator fabricated can produce four of the most common surge test waveforms : the O.5i/S/100kHz Ringwave, the 1.2/50$\mu$S voltage, the 8/20$\mu$S current, and the lO/lOOOi/S voltage wave¬forms specified in ANSI Std. C62. Source impedances of the surge generator are 12$\Omega$ in the O.5$\mu$S/100kHz mode, O.5$\Omega$ in the 1.2/50$\mu$S and 8/20$\mu$S mode, and 40$\Omega$in the l0/1000$\mu$S mode, and are determined by the ratio of the maxi¬mum open - circuit voltage to the maximum short - circuit current. Experimental results show that the surge generator provides most of the outputs required for the testing of the surge protection circuits on shipboard electrical systems.

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고온고습 전원인가 시험에서 Cl에 의한 이온 마이그레이션 불량 (Chlorine effect on ion migration for PCBs under temperature-humidity bias test)

  • 허석환;신안섭
    • Journal of Welding and Joining
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    • 제33권3호
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    • pp.47-53
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    • 2015
  • By the trends of electronic package to be more integrative, the fine Cu trace pitch of organic PCB is required to be a robust design. In this study, the short circuit failure mechanism of PCB with a Cl element under the Temperature humidity bias test ($85^{\circ}C$/85%RH/3.5V) was examined by micro-structural study. A focused ion beam (FIB) and an electron probe micro analysis (EPMA) were used to polish the cross sections to reveal details of the microstructure of the failure mode. It is found that $CuCl_x$ were formed and grown on Cu trace during the $170^{\circ}C$/3hrs and that $CuCl_x$ was decomposed into Cu dendrite and $Cl_2$ gas during the $85^{\circ}C$/85%RH/3.5V. It is suggested that Cu dendrites formed on Cu trace lead to a short circuit failure between a pair of Cu traces.

GMA 용접에 있어서 아크 안정화를 위한 퍼지제어기 개발에 관한 연구 (Development of Fuzzy Controller for Stabilizing the Arc State in Gas Metal Arc Welding)

  • 강문진;이세헌
    • 한국정밀공학회지
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    • 제16권12호
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    • pp.152-160
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    • 1999
  • The weld quality of $CO_2$ arc welding is closely related to the arc stability. As the characteristics of the arc are excessively complex and nonlinear, it is not easy to make the arc model as mathematical form and to control the arc state to be stabilized. This paper was aimed to estimate the arc stability and to control for stabilizing the arc state in short circuit metal transfer mode of $CO_2$ arc welding. For these purposes, the behaviors of arc stability was investigated at different welding conditions using Mita's arc stability index, and the fuzzy control algorithm which uses the arc stability index as control imput and the arc voltage as control output was developed. In the control of the arc stability, the experiments of two cases were performed; the case of setting an initial welding voltage arbitrarily, the case of the step change in workpiece shape. Obtained results were as follows; Mita's arc stability index was able to be estimated qualitatively in the case of using the inverter type welding power source and the control performance for stabilizing the arc status was excellent in the case of existing step change disturbance.

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버스트 광 신호 레벨 적응형 기준레벨 자동 발생회로 (An Automatic Threshold Control Circuit Adaptive to Burst Optical signal Levels)

  • 기현철
    • 대한전자공학회논문지SD
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    • 제40권12호
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    • pp.24-30
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    • 2003
  • 본 논문에서는 첨두 검출기의 구조를 개선함으로써 정착시간(settling time)을 더욱 단축시킬 수 있는 적응형 기준레벨자동 발생회로를 제안했다. 제안한 기준레벨 자동 발생회로에 대해 비슷한 정착시간을 설정하였을 때에 오차전압비율이 기존 구조에 비해 절반 이하로 줄일 수 있어 정착시간을 상당량 개선할 수 있음을 해석을 통해 밝혔다. 아울러 상용 파운드리(foundry)를 이용하여 1.25G EPON 시스템용 버스트 모드기준레벨 자동 발생회로를 설계한 결과 동적 영역(dynamic range)이 40㏈인 입력신호에 대해 6㎱ 라는 매우 짧은 시간 이내에 기준 레벨을 생성해 내는 결과를 얻을 수 있었다.

인버터 아크 용접기의 파형제어기법 및 성능향상에 관한 연구 (A Study on Current Waveform Control and Performance Improvement for Inverter Arc Welding Machine)

  • 채영민;고재석;김진욱;이승요;최해룡;최규하
    • 전력전자학회논문지
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    • 제4권2호
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    • pp.128-137
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    • 1999
  • 최근 전력전자기술 및 인버터 회로의 다양한 제어기법의 발달에 따라서 용접기 분야에서의 용접성능 향상에 관한 다양한 연구가 진행되고 있으며 특히{{{{ { CO}_{2 } }} 아크 용접기의 경우 용접성능을 좌우하는 스패터 발생을 최소화 하는 기법이 활발하게 연구되고 있다. 그러나 현재까지는 용접기의 출력전압을 정전압으로 제어하는 방식을 사용함에 따라 용접기의 금속이행과정을 임의로 제어하는 것이 불가능하였고, 특히 스패터가 다량으로 발생하는 저전류영역의 금속이행과정인 단락이행에서의 스패터 저감을 기대하기가 어려웠다. 따라서 본 논문에서는 마이크로프로세서를 이용한 인버터 출력전류의 파형제어기법을 사용하여 인버터 아크 용접기의 출력전류를 순시적으로 제어함에 의하여 스패터 저감, 단락주기의 안정화 및 순간단락현상 감소의 측면에서 용접성능을 개선위한 연구를 수행하였고 이상의 연구에 대한 결과를 제시하였고, 또한 인버터 아크 용접기의 AC/DC 전력변환장치로 SMR(Switched Mode Rectifier)를 사용하여 시스템을 단위역율로 운전하였으며 입력전류의 저차 고조파 억제효과를 얻을 수 있었다.

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GMA용접의 용접신호 모니터링에 관한 연구 (A study on monitoring of welding signals in gas metal arc welding)

  • 신정식;김재웅;나석주
    • Journal of Welding and Joining
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    • 제9권3호
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    • pp.34-40
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    • 1991
  • An automatic welding system was constructed with a personal computer to capture the welding data in addition to vision seam tracking for the gas metal arc welding process. The monitoring of welding signals is composed of the acquisition of welding voltage and current, obtained by using two differential amplifiers and A/D converters, and processing of the measured data. Using interrupt handing circuit for time sharing, two jobs of seam tracking and monitoring were performed at the required sampling time. Relations between welding signals and various welding circumstances were analyzed from the experimental results.

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