• 제목/요약/키워드: Short circuit transfer

검색결과 91건 처리시간 0.021초

$CO_2$용접의 스패터 발생에 미치는 단락시간비 및 단락전류 파형제어의 영향 (Effect of Short Circuit Time Ratio and Current Control Pattern on Spatter Generation in $CO_2$ Welding)

  • 조상명
    • Journal of Welding and Joining
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    • 제21권1호
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    • pp.48-53
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    • 2003
  • The object of this study is to examine the effect of short circuit time ratio (SCTR) and current rise delay time (Td) on the spatter generation at low and medium current range in $CO_2$ welding. The spatter was evaluated by the weight generated in the welding of bead-on-plate for 30 seconds (3 times). Td was varied by order of 0, 0.4, 0.8 and 1.2 msec. At each Td, the short circuit time ratio was varied by the output voltage of the welding power source. In the low current range, it was found that the optimum SCTR was 20~25%, and the minimum spatter generation weight was obtained in the case of Td=0.4msec and SCTR=22% even though the remarkable difference was not showed by the application of Td. In the medium current range, it was confirmed that the arc was stable though the SCTR was increased from 20% to 40% by the control of current wave. Spatter generation weight depended on the variation of Td, and the lowest value of spatter generation weight occurred at Td=0.8~1.2msec.

스패터 양을 이용한 아크 안정성 판별에 관한 연구 (A study on determining arc stability using weight of spatter)

  • 강성구;문형순;나석주
    • Journal of Welding and Joining
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    • 제15권6호
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    • pp.41-48
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    • 1997
  • For analyzing the characteristics of arc welding processes, an algorithm is necessary to determine the metal transfer mode, arc stability and weld quality. In this study, the weight of spatter during welding was selected for determining the arc stability, which is very relevant to the occurrence of spatter. Weld spatter occurs mainly at the moment when the short circuit is formed and also when it is broken causing the arc to restrike. Based on this fact, the arc stability can be determined by finding the suitable parameters of welding current and arc voltage which influence the weight of spatter. Through various welding experiments, the peak current, the arcing time, the short circuit time, the current and its slope at the start of short circuit were found mainly to influence the weight of spatter. For the convenient usage, an index was proposed by combining all these parameters. It was found that the index is very effective for determining the arc stability.

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FCA 용접의 아크현상에 미치는 Flux Type의 영향 (Effect of Flux Type on Arc Characteristic of FCA Welding)

  • 강성원;오은식;유덕상;안영호
    • Journal of Welding and Joining
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    • 제17권1호
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    • pp.116-123
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    • 1999
  • The $CO_2$ welding with 100% $CO_2$ shielding gas is commonly used because of its cost and efficiency. Arc phenomena of the $CO_2$ welding is influenced by various factors such as chemical compositions of welding wire, shielding gas, welding condition and welding power source etc. In this study, arc phenomena is investigated by using two type of FCW(titania type, semi-metal type). Then, the welding quality and optimum welding condition can be selected. From this study, the following results were obtained; 1) In low current range(140A), FCW up to welding voltage(22V) resulted in a typical short circuit transfer. 2) In high current range(320A), the arc stability in titania FCW of a typical globular transfer is better than that of semi-metal FCW.

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근거리에서 효율 향상을 위해 적응 주파수 제어 회로를 갖는 HF-대역 무선 전력 전송 시스템 (HF-Band Wireless Power Transfer System with Adaptive Frequency Control Circuit for Efficiency Enhancement in a Short Range)

  • 장병준;원도현
    • 한국전자파학회논문지
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    • 제22권11호
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    • pp.1047-1053
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    • 2011
  • 본 논문에서는 근거리에서 효율 향상을 위해 적응 주파수 제어 회로를 갖는 HF-대역 무선 전력 전송 시스템을 제안하였다. 일반적으로 무선 전력 전송 시스템은 공진기 간의 이격 거리가 가까워짐에 따라 결합 계수가 변하게 되며, 이는 반사 임피던스에 의한 임피던스 부정합을 발생시킨다. 본 연구에서 제안한 방식은 전압제어 발진기의 공진 주파수를 이격 거리에 따라 자동으로 가변함으로써 공진기 간의 거리가 가까워 임피던스 부정합이 큰 경우에도 전송 효율의 저하를 막을 수 있다. 적응 주파수 제어 회로는 방향성 결합기, 검파기 및 루프 필터로 구성된다. 본 논문에서 제안한 방법의 유용성을 입증하기 위하여 HF-대역에서 동작하는 30${\times}$30 $cm^2$ 크기의 루프 안테나를 갖는 무선 전력 전송 시스템을 설계하여 측정한 결과 근거리에서 효율이 개선됨을 확인하였다.

GMA용접에 있어서 스패터 발생에 미치는 와이어 탈산원소의 영향 (The Effect of Deoxidizers in a Wire on Spatter Generation in Gas Metal Arc Welding)

  • 방국수;안영호
    • Journal of Welding and Joining
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    • 제14권5호
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    • pp.145-150
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    • 1996
  • The variation of spatter generation in gas metal arc welding with welding conditions and wire compositions was investigated and interpreted in terms of arc stability. The transition range from a short circuit mode to a spray mode in the mixed gas welding showed an unstable arc and generated the largest amount of spatters. Titanium reduced spatters only in the globular mode of $CO_2$welding and silicon and manganese showed the same effect The effect of silicon and manganese, however, was no longer seen when titanium was added simultaneously to the wire. It is believed that deoxidizers easily form oxides on the anode and make the arc stable even in DCRP welding. The wires with deoxidizers also showed low short circuit frequency, resulting in the increase of large size spatters.

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GMAW 공정에서 아크 안정성의 실시간 측정 (Real-time estimation of arc stability in GMAW process)

  • 원윤재;부광석;조형석
    • Journal of Welding and Joining
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    • 제8권1호
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    • pp.31-42
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    • 1990
  • Arc must be stable during welding first of all other factors for obtaining sound weldment, especially in the automation of welding process. Arc stability is somewhat sophisticated phenomenon which is not clearly defined yet. In consumable electrode welding, the voltage and current variation due to metal transfer enables to assess arc stability. Recently, statistical analyses of the voltage and current waveform factors are performed to assess the degress of arc stability which is assessed and controlled by operator's own experience by now. But, considering the increasing need and the trend of automation of welding process, it is necessary to monitor arc stability in real-time. In this sutdy, the modified stability index composed of two voltage and current wvaeform factors (arc time and short circuit time) reduced from four factors (arc time, short circuit time, average arc current and average short circuit current) in Mita's index by the welding electrical circuit modeling is proposed and verified by experiments to be well estimating arc stability in the static sense. Also, the recursive calculation form estimating present arc stability in the dynamic sense is developed for real-time estimation. The results of applying the recursive index during welding show good estimation of arc stability in real-time. Therefore, the results of this study offers the mean for real-time control arc stability.

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30(kVA) 초전도발전기 제작 및 특성 (Fabrication and Characteristics of 30〔kVA〕 Superconducting Generator)

  • 손명환;권영길;백승규;박도영;이언용;조영식;류강식
    • 한국초전도ㆍ저온공학회논문지
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    • 제3권2호
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    • pp.32-38
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    • 2001
  • A 30[kVA] superconducting generator (SCG) is built and tested at Korea Electrotechnology Research Institute (KERI) in Korea. This superconducting generator has an air-gap winding instead of the typical steel teeth structure. The rotor has 4 field coils of race-track type with NbTi superconducting wired. The rotor is composed of two dampers and a liquid helium composed of two dampers and a liquid helium container in which the field poles reside. The space between the outermost damper and the container is vacuum insulated. A ferrofluid seal is used between the stationary part connected to the couping and the rotor. A helium transfer coupling(HTC) has 3 passages of the recovered heilum gas and a gas flow control system. The open circuit test and sustained short circuit test are preformed to obtain the open circuit characteristics (OCC) and short circuit characteristics (SCC) Also. the test results usder the light load (up to 3.6[kW]) are given. The structure, manufacturing and basis test of the 30[kVA]SCG are discussed.

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