• 제목/요약/키워드: Short circuit metal transfer

검색결과 35건 처리시간 0.022초

인버터 아크 용접기의 파형제어기법 및 성능향상에 관한 연구 (A Study on Current Waveform Control and Performance Improvement for Inverter Arc Welding Machine)

  • 채영민;고재석;김진욱;이승요;최해룡;최규하
    • 전력전자학회논문지
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    • 제4권2호
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    • pp.128-137
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    • 1999
  • 최근 전력전자기술 및 인버터 회로의 다양한 제어기법의 발달에 따라서 용접기 분야에서의 용접성능 향상에 관한 다양한 연구가 진행되고 있으며 특히{{{{ { CO}_{2 } }} 아크 용접기의 경우 용접성능을 좌우하는 스패터 발생을 최소화 하는 기법이 활발하게 연구되고 있다. 그러나 현재까지는 용접기의 출력전압을 정전압으로 제어하는 방식을 사용함에 따라 용접기의 금속이행과정을 임의로 제어하는 것이 불가능하였고, 특히 스패터가 다량으로 발생하는 저전류영역의 금속이행과정인 단락이행에서의 스패터 저감을 기대하기가 어려웠다. 따라서 본 논문에서는 마이크로프로세서를 이용한 인버터 출력전류의 파형제어기법을 사용하여 인버터 아크 용접기의 출력전류를 순시적으로 제어함에 의하여 스패터 저감, 단락주기의 안정화 및 순간단락현상 감소의 측면에서 용접성능을 개선위한 연구를 수행하였고 이상의 연구에 대한 결과를 제시하였고, 또한 인버터 아크 용접기의 AC/DC 전력변환장치로 SMR(Switched Mode Rectifier)를 사용하여 시스템을 단위역율로 운전하였으며 입력전류의 저차 고조파 억제효과를 얻을 수 있었다.

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$CO_2$ 인버터 아크용접기의 송급속도 제어에 의한 용접성능향상에 관한 연구 (A Study on Welding Performance Improvement in $CO_2$ Inverter Arc Welding Machine by Constant Wire Feeding Rate Control)

  • 김길남;고재석;채영민;원충연;김규식;목형수;최규하
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 1999년도 전력전자학술대회 논문집
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    • pp.563-568
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    • 1999
  • Generally the control method of wire feeding motor in welding machine has been used full-wave phase control method. The fire-angle control generates low frequency speed ripple, and it causes the output current ripple. So it results in the variation of welding condition and low welding performances such as spatter generation and bead state. For the purpose of welding performances improvement by speed controller in wire feeding motor, in this paper the constant speed control method for welding machine is proposed. The proposed system is composed of speed control loop and current control loop. As a result of experiment by using proposed constant wire feed experiment by using proposed constant wire feed speed controller, the output voltage and current waveform and metal transfer are maintained stably. And moreover the number of instantaneous short circuit occurrence is reduced remarkably.

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플럭스 코어드 아크 용접의 아크현상과 스패터 발생량과의 관계 (Relation between Arc Phenomena and Spattering Ratio of Flux Cored Arc Welding with 100% $CO_2$ Shielding gas)

  • 강성원;엄동석;오은식;유덕상
    • 대한조선학회논문집
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    • 제35권4호
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    • pp.65-75
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    • 1998
  • GMA 용접 중 100% $CO_2$ 가스를 사용하는 $CO_2$ 용접은 경제적이고 고능률적이라는 점 때문에 많이 사용되고 있다. $CO_2$ 용접의 아크현상과 스패터 발생량은 용접용 와이어의 화학성분, 실드가스, 용접조건 등에 영향을 받는다. 특히 용접조건은 용적이행 모드를 결정하기 때문에 스패터 발생량에 커다란 영향을 미친다. 본 연구는 $CO_2$ 용접 재료 중 두 type의 FCW(titania계, semi-metal계)를 이용하여 용접조건을 변화시켜 아크현상과 스패터 발생량을 파악하여 용접부의 품질 평가와 용접조건 설정에 기여코져 한다. 본 연구를 통해, 다음과 같은 결론을 얻을 수 있다. 1) 저전류 영역(140A)의 FCW 모두 22V까지는 전형적이 단락이행이 나타났고, 스패터 발생량의 증가와 저전류 스패터 입도를 대립화하였다. 2) 대전류 영역(320A)의 전형적인 globular이행에서 titania계 FCW가 semi-metal계 FCW보다 아크 안정성이 양호하였다.

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카바졸과 페노시아진을 이용한 염료감응형 태양전지의 염료 합성과 광적특성 (Synthesis and Photovoltaic Properties of Dendritic Photosensitizers containing Carbazole and Phenothiazine for Dye-sensitized Solar Cells)

  • 김명석;정대영;김재홍
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2010년도 춘계학술대회 초록집
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    • pp.89.1-89.1
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    • 2010
  • Since Gratzel and co-workers developed a new type of solar cell based on the nanocrystalline $TiO_2$ electrode, dye-sensitized solar cells (DSSCs) have attracted considerable attention on account of their high solar energy-to-conversion efficiencies (11%), their easy manufacturing process with low cost production compared to conventional p-n junction solar cells. The mechanism of DSSC is based on the injection of electrons from the photoexcited dye into the conduction band of nanocrystalline $TiO_2$. The oxidized dye is reduced by the hole injection process from either the hole counter or electrolyte. Thus, the electronic structures, such as HOMO, LUMO, and HOMO-LUMO gap, of dye molecule in DSSC are deeply related to the electron transfer by photoexcitation and redox potential. To date, high performance and good stability of DSSC based on Ru-dyes as a photosensitizer had been widely addressed in the literatures. DSSC with Ru-bipyridyl complexes (N3 and N719), and the black ruthenium dye have achieved power conversion efficiencies up to 11.2% and 10.4%, respectively. However, the Ru-dyes are facing the problem of manufacturing costs and environmental issues. In order to obtain even cheaper photosensitizers for DSSC, metal-free organic photosensitizers are strongly desired. Metal-free organic dyes offer superior molar extinction coefficients, low cost, and a diversity of molecular structures, compared to conventional Ru-dyes. Recently, novel photosensitizers such as coumarin, merocyanine, cyanine, indoline, hemicyanine, triphenylamine, dialkylaniline, bis(dimethylfluorenyl)-aminophenyl, phenothiazine, tetrahydroquinoline, and carbazole based dyes have achieved solar-to-electrical power conversion efficiencies up to 5-9%. On the other hand, organic dye molecules have large ${\pi}$-conjugated planner structures which would bring out strong molecular stacking in their solid-state and poor solubility in their media. It was well known that the molecular stacking of organic dyes could reduce the electron transfer pathway in opto-electronic devices, significantly. In this paper, we have studied on synthesis and characterization of dendritic organic dyes with different number of electron acceptor/anchoring moieties in the end of dendrimer. The photovoltaic performances and the incident photon-to-current (IPCE) of these dyes were measured to evaluate the effects of the dendritic strucuture on the open-circuit voltage and the short-circuit current.

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multi-chromophore를 가지는 유기염료의 DSSC 광전변환거동 (Photovoltaic Properties of Dendritic Photosensitizers containing multi-chromophore for Dye-sensitized Solar Cells)

  • 김명석;천종훈;정대영;김재홍
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2011년도 춘계학술대회 초록집
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    • pp.117.2-117.2
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    • 2011
  • Since Gratzel and co-workers developed a new type of solar cell based on the nanocrystalline TiO2 electrode, dye-sensitized solar cells (DSSCs) have attracted considerable attention on account of their high solar energy-to-conversion efficiencies (11%), their easy manufacturing process with low cost production compared to conventional p-n junction solar cells. The mechanism of DSSC is based on the injection of electrons from the photoexcited dye into the conduction band of nanocrystalline TiO2. The oxidized dye is reduced by the hole injection process from either the hole counter or electrolyte. Thus, the electronic structures, such as HOMO, LUMO, and HOMO-LUMO gap, of dye molecule in DSSC are deeply related to the electron transfer by photoexcitation and redox potential. To date, high performance and good stability of DSSC based on Ru-dyes as a photosensitizer had been widely addressed in the literatures. DSSC with Ru-bipyridyl complexes (N3 and N719), and the black ruthenium dye have achieved power conversion efficiencies up to 11.2% and 10.4%, respectively. However, the Ru-dyes are facing the problem of manufacturing costs and environmental issues. In order to obtain even cheaper photosensitizers for DSSC, metal-free organic photosensitizers are strongly desired. Metal-free organic dyes offer superior molar extinction coefficients, low cost, and a diversity of molecular structures, compared to conventional Ru-dyes. Recently, novel photosensitizers such as coumarin, merocyanine, cyanine, indoline, hemicyanine, triphenylamine, dialkylaniline, bis(dimethylfluorenyl)-aminophenyl, phenothiazine, tetrahydroquinoline, and carbazole based dyes have achieved solar-to-electrical power conversion efficiencies up to 5-9%. On the other hand, organic dye molecules have large ${\pi}$-conjugated planner structures which would bring out strong molecular stacking in their solid-state and poor solubility in their media. It was well known that the molecular stacking of organic dyes could reduce the electron transfer pathway in opto-electronic devices, significantly. In this paper, we have studied on synthesis and characterization of dendritic organic dyes with different number of electron acceptor/anchoring moieties in the end of dendrimer. The photovoltaic performances and the incident photon-to-current (IPCE) of these dyes were measured to evaluate the effects of the dendritic strucuture on the open-circuit voltage and the short-circuit current.

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