• Title/Summary/Keyword: Shock Initiation

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Thermal Shock Resistance of $Al_{2}O_{3}$- and Fe-$Al_{2}TiO_{5}$-based Castable Refractories

  • Liu, T.;Latella, B.A.;Bendeich, P.
    • The Korean Journal of Ceramics
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    • v.4 no.4
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    • pp.345-351
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    • 1998
  • Thermal shock resistance of $Al_2O_3$- and Fe-$Al_2TiO_5$-based Castable Refractories was studied using a central heating technique. Ring type specimens, 10mm thick and 20 and 100mm inner and outer diameters, respectively, were rapidly heated on the internal surface of the centre hole using a high power electrical heating element. The temperature field was measured experimentally and modelled using finite element analysis (FEA). The thermal stress field was also modelled using FEA. A radial notch was introduced to the ring specimens to enable calculation of the thermal stress intensity factors (SIF). A special LVDT device was incorporated in the thermal shock tester to monitor crack mouth opening displacement (COD). The thermal shock fracture initiation and crack propagation behaviour of the castable refractories were ascertained using the COD measurements and the fracture mechanics analysis data.

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Nondestructive Evaluation of Thermal Shock Damage for Alumina Ceramics (알루미나 세라믹에 대한 열충격 손상의 비파괴적 평가)

  • Lee, Jun-Hyeon;Lee, Jin-Gyeong;Song, Sang-Heon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.8
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    • pp.1189-1196
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    • 2001
  • The objective of this paper is to investigate the applicability of acoustic emission(AE) technique to monitor the progress of the thermal shock damage on alumina ceramic. For this purpose, alumina ceramic specimen was heated in the furnace and then was quenched in the water tank. When the specimen was quenched in the water tank, complex AE signals due to the initiation of micro-cracks and boiling effect were generated by the progress of thermal shock damage. These mixed AE signals have to be classified for monitoring the degree of the thermal shock damage of alumina ceramics. In this paper, the mixed AE signals generated from both the boiling effect and the crack initiation under thermal shock test was analyzed. The characteristics of AE signals were also discussed by considering the variation of bending strength and Yongs modulus of specimens.

Effect of laser shock peening and cold expansion on fatigue performance of open hole samples

  • Rubio-Gonzalez, Carlos;Gomez-Rosas, G.;Ruiz, R.;Nait, M.;Amrouche, A.
    • Structural Engineering and Mechanics
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    • v.53 no.5
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    • pp.867-880
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    • 2015
  • Mechanical fastening is still one of the main methods used for joining components. Different techniques have been applied to reduce the effect of stress concentration of notches like fastener holes. In this work we evaluate the feasibility of combining laser shock peening (LSP) and cold expansion to improve fatigue crack initiation and propagation of open hole specimens made of 6061-T6 aluminum alloy. LSP is a new and competitive technique for strengthening metals, and like cold expansion, induces a compressive residual stress field that improves fatigue, wear and corrosion resistance. For LSP treatment, a Q-switched Nd:YAG laser with infrared radiation was used. Residual stress distribution as a function of depth was determined by the contour method. Compact tension specimens with a hole at the notch tip were subjected to LSP process and cold expansion and then tested under cyclic loading with R=0.1 generating fatigue cracks on the hole surface. Fatigue crack initiation and growth is analyzed and associated with the residual stress distribution generated by both treatments. It is observed that both methods are complementary; cold expansion increases fatigue crack initiation life, while LSP reduces fatigue crack growth rate.

Development of Explosion Model of Energetic Materials Considering Shock to Detonation Transition and Damage by External Impact (외부 충격에 의한 손상을 고려한 화약과 추진제의 폭발모델 개발)

  • Kim, Bohoon;Yoh, Jai-ick
    • 한국연소학회:학술대회논문집
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    • 2012.11a
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    • pp.97-99
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    • 2012
  • A pressure-based BOIK model considering Shock to Detonation Transition(SDT) and damage due to external fragment or bullet stimuli impact on energetic materials and analytical approach for determination of free parameters are proposed. The rate of product mass fraction(${\lambda}$) consists of ignition term that represents the initiation due to shock compression and growth term that describes propagation of detonation wave and strain term representing the morphological deformation induced by external impact.

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Studies on Through-Bulkhead Initiation Module Using VISAR (VISAR를 이용한 격벽 착화 모듈 특성 연구)

  • Jang, Seung-Gyo;Baek, Sung-Hyun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.05a
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    • pp.217-225
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    • 2010
  • A Through-Bulkhead Initiation Module(TBIM) works as the shock-wave generated by the detonation of donor explosive transmits to acceptor explosive. In order to estimate the minimum thickness of the bulkhead of TBIM, the structural stress of TBIM housing is calculated via modeling analysis, and which shows a sufficient margin in strength as the minimum thickness is bigger than 0.1 mm. The free surface velocity at the metal to explosive interface is measured using VISAR to determine the optimal thickness of bulkhead. The shock pressure is calculated from the measured free surface velocity, and the probability of TBIM with respect to the thickness of bulkhead is estimated by comparing the sensitivity of acceptor explosive with it.

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Studies on Through-Bulkhead Initiation Module using VISAR (VISAR을 이용한 격벽 착화 모듈 특성 연구)

  • Jang, Seung-Gyo;Baek, Sung-Hyun
    • Journal of the Korean Society of Propulsion Engineers
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    • v.14 no.4
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    • pp.16-24
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    • 2010
  • A Through-Bulkhead Initiation Module(TBIM) works as the shock-wave generated by the detonation of donor explosive transmits to acceptor explosive. In order to estimate the minimum thickness of the bulkhead of TBIM, the structural stress of TBIM housing is calculated via modeling analysis, and which shows a sufficient margin in strength as the minimum thickness is bigger than 0.1 mm. The free surface velocity at the metal to explosive interface is measured using VISAR to determine the optimal thickness of bulkhead. The shock pressure is calculated from the measured free surface velocity, and the probability of TBIM with respect to the thickness of bulkhead is estimated by comparing the sensitivity of acceptor explosive with it.

Probabilistic Evaluation of RV Integrity Under Pressurized Thermal Shock (가압열충격을 받는 원자로용기의 확률론적 건전성 평가)

  • Kim, Jong-min;Bae, Jae-hyun;Sohn, Gap-heon;Yoon, Ki-seok;Choi, Taek-Sang
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.90-95
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    • 2004
  • The probabilistic fracture analysis is used to determine the effects of uncertainties involved in material properties, location and size of flaws, etc, which can not be addressed using a deterministic approach. In this paper the probabilistic fracture analysis is applied for evaluating the RV(Reactor Vessel) under PTS(Pressurised Thermal Shock). A semi-elliptical axial crack is assumed in the inside surface of RV. The selected random parameters are initial crack depth, neutron fluence, chemical composition of material (copper, nickel and phosphorous) and $RT_{NDT}$. The deterministically calculated $K_I$ and crack tip temperature are used for the probabilistic calculation. Using Monte Carlo simulation, the crack initiation probability for fixed flaw and PNNL(Pacific Northwest National Laboratory) flaw distribution is calculated. As the results show initiation probability of fixed flaw is much higher than that of PNNL distribution, the postulated crack sizes of 1/10t in this paper and 1/4t of ASME are evaluated to be very conservative.

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A Study on the Thermal Shock Characteristics of the Rocket Nozzle Material (로켓 노즐 재료의 열충격특성에 관한 연구)

  • Lee, Jang-Won;Lee, Young-Shin;Kim, Jae-Hoon;Kim, Seung-Joong
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.562-566
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    • 2004
  • Thermal shock is a physical phenomenon that occurs in the condition of the exposure of a rapidly large temperature and pressure change of in the quenching condition of material. The rocket nozzle is exposed to high temperature combustion gas, it may have failure and erosion deformation. So, it is important to select a suitable material having excellent thermal shock properties and evaluate these materials in rocket design. In this study, the temperature gradient and crack initiation of rocket nozzle material is investigated using by FEM under thermal shock condition. This is very important information in the design process of thermal structure.

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Studies on the effect of thermal shock on crack resistance of 20MnMoNi55 steel using compact tension specimens

  • Thamaraiselvi, K.;Vishnuvardhan, S.
    • Nuclear Engineering and Technology
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    • v.53 no.9
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    • pp.3112-3121
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    • 2021
  • One of the major factors affecting the life span of a Reactor Pressure Vessel (RPV) is the Pressurised Thermal Shock (PTS). PTS is a thermo-mechanical load on the RPV wall due to steep temperature gradients and structural load created by internal pressure of the fluid within the RPV. Safe operating life of a nuclear power plant is ensured by carrying out fracture analysis of the RPV against thermal shock. Carrying out fracture tests on RPV/large scale components is not always feasible. Hence, studies on laboratory level specimens are necessary to validate and supplement the prototype results. This paper aims to study the fracture behaviour of standard Compact Tension [C(T)] specimens, made of RPV steel 20MnMoNi55, subjected to thermal shock through experimental and numerical investigations. Fracture tests have been carried out on the C(T) specimens subjected to thermal transient load and tensile load to quantify the effect of thermal shock. Crack resistance curves are obtained from the fracture tests as per ASTM E1820 and compared with those obtained numerically using XFEM and a good agreement was found. A quantitative study on the crack tip plastic zone, computed using cohesive segment approach, from the numerical analyses justified the experimental crack initiation toughness.

Design and Reliability Analysis of the Through-Bulkhead Initiation Module Using CH-6 (CH-6를 적용한 격벽 착화모듈 설계 및 신뢰도 분석)

  • Jang, Seung-Gyo;Cha, Hong-Seok;Kang, Won-Kyu
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2009.05a
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    • pp.327-330
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    • 2009
  • A Through-Bulkhead Initiation Module(TBIM) using CH-6 was designed. The TBIM works as the shock-wave generated by a donor charge transmits to the acceptor charge. The structural safety of TBIM housing was calculated via modeling analysis, and the ignition characteristic was proved by 10 cc closed bomb test(CBT). The reliability analysis was made using Probit method on the basis of CBT results. The optimal bulkhead thickness of TBIM which is the most important design parameter was determined using reliability analysis.

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