• 대한조선학회논문집
• /
• 제50권5호
• /
• pp.314-323
• /
• 2013

Production simulation technology is beneficial to solve the complicated and fluctuated problems in a shipyard. It takes too much time and effort to build simulation models in the field, though. This research proposes a feasible method to reduce the difficulties related to simulation modeling for the factory or shop capacity analysis. In addition, a proposed neutral data format for production information is efficient to manage information acquisition for simulation modeling automation. A panel block shop model is contributed to comparison between the conventional technique and the automated one. The automation technique is highly recommended to run a rapid simulation in the shipyard problem.

• 대한조선학회논문집
• /
• 제41권4호
• /
• pp.68-76
• /
• 2004

Inherent strain method for analyzing deformation of line-heating is substituting experiments of high cost, because of its high accuracy and quickness. Nowadays, the progressing forms of line-heating are not straight moving motions used to traditional studies, but weaving motions which can diversely input heat source. In shipyard, reasons of weaving motions are induction of a special characteristic by water cooling, maximum temperature limitation for keeping plates from melting, and rhythm for workman's maintaining velocity. On this study, a method which can obtain optimal weaving heating condition was presented, some examples were introduced, and the results corresponded to works of shipyard. Lastly, what the specifications of plates on efficiency are is presented, through the quality standard of shipyard and FEM heat transfer simulation. The ultimate purpose of line heating is the automation, so in case of plates which need weaving heating, the optimal heating condition suggested by this study can be used well in designing coil specifications of induction heaters which are heat input sources of new generation.

• 한국CDE학회논문집
• /
• 제15권1호
• /
• pp.1-10
• /
• 2010

Recently, a shipyard is making every effort to efficiently manage equipments of resources such as a gantry crane, transporter, and so on. So far block lifting scheduling of a gantry crane has been manually performed by a manager of the shipyard, and thus it took much time to get scheduling results and moreover the quality of them was not optimal. To improve this, a block lifting scheduling system of the gantry crane using optimization techniques was developed in this study. First, a block lifting scheduling problem was mathematically formulated as a multi-objective optimization problem, considering the minimization of travel distance at an idle state and wire replacement during block lifting. Then, to solve the problem, a meta-heuristic optimization algorithm based on the genetic algorithm was proposed. To evaluate the efficiency and applicability of the developed system, it was applied to an actual block lifting scheduling problem of the shipyard. The result shows that blocks can be efficiently lifted by the gantry crane using the developed system, compared to manual scheduling by a manager.

• International Journal of Naval Architecture and Ocean Engineering
• /
• 제10권6호
• /
• pp.741-761
• /
• 2018

A shipyard is an Engineer To Order (ETO) company that designs and manufactures new products when orders are placed. Various tasks are concurrently performed, thereby making process management considerably important. It is particularly important to plan and control production activities because production constitutes the largest part of the overall process. Therefore, this study focuses on the development of a production planning system based on an Advanced Planning System (APS). An APS is an integrated planning system that targets supply chain processes in accordance with the principles of hierarchical planning. In this study, a Supply Chain Planning Matrix (SCP-Matrix), which is used as a guideline for APS development, is designed through analysis of shipyard cases. Then, we define the process in detail, starting from long-term production plan as the initial application, and design and implement a long-term production planning system using a component-based development.

• 대한산업공학회지
• /
• 제37권3호
• /
• pp.198-208
• /
• 2011

At a shipyard, the efficient handling of blocks is one of the most important factors in the shipbuilding process. We consider the problem of deployment planning of blocks from storage yards. As some information of block arrangement should be considered to handle the problem, we adopt the block arrangement based on the coordinates and sizes of each block at a storage yard. Deployment planning for a block involves deciding upon its transportation route from the storage yard and searching for blocks that would obstruct its transportation along this route. A tabu search algorithm for deploying several blocks is developed to minimize the number of obstructive blocks deployed together from the storage yards at a shipyard. The results of computational experiments show that the developed algorithm is very useful in the deployment planning of multiple blocks from the storage yards.

• 한국시뮬레이션학회:학술대회논문집
• /
• 한국시뮬레이션학회 2003년도 추계학술대회 및 정기총회
• /
• pp.185-192
• /
• 2003

Digital Manufacturing-based production could be very effective in shipbuilding in order to save costs and time, to increase safety for workers, and to prevent bottleneck processes in advance. Digital shipbuilding system, a simulation-based production tool, is being developed to achieve such aspects in Korea. To simulate material flow in a subassembly line at a shipyard, the product, process and resources was modeled for the subassembly process which consisted of several sub-processes such as tack welding, piece alignment, tack welding, and robot welding processes. The analysis and modeling were carried out by using the UML(Unified Modeling Language), an object-oriented modeling method as well as IDEF(Integration DEFinition), a functional modeling tool. Initially, the characteristics of the shop resources were analyzed using the shipyard data, and the layout of the subassembly line was designed with the resources. The production process modeling of the subassembly lines was performed using the discrete event simulation method. Using the constructed resource and process model, the productivity and efficiency of the line were investigated. The number of workers and the variations In the resource performance such as that of a new welding robot were examined to simulate the changes in productivity. The bottleneck process floated according to the performance of the new resources. The proposed model was viewed three-dimensionally in a digital environment so that interferences among objects and space allocations for the resources could be easily investigated

• 한국정보통신학회:학술대회논문집
• /
• 한국정보통신학회 2014년도 추계학술대회
• /
• pp.785-788
• /
• 2014

세계 제1의 선박 건조 강국임에도 불구하고 최근 건조 과정에서 많은 인재 및 재난 사고가 많이 일어나고 있으며, 현재 대형 및 중소 조선소들은 안전 관리 대책에 많은 관심을 보이고 있다. 이에 따라 조선소에서는 인적감시 시스템, RF 무선통신 시스템, 이동용 측정 시스템과 같은 시스템을 적용하여 화재 및 질식사 등의 사고를 예방하는 재해방지 감시시스템 개발에 주력하고 있다. 본 논문은 재해 관련 시스템을 적용하고 있는 조선소들의 기존 시스템을 분석하고, 최신 ICT 기술을 이용하여 24시간 재해 상황 전시 및 통보를 실시간으로 감시하는 재해방지 감시시스템을 개발하고, 실제 적용하여 사전에 안전 재난 사고를 방지하는 것이 가능하다.

• 한국컴퓨터정보학회논문지
• /
• 제28권2호
• /
• pp.209-216
• /
• 2023

본 논문에서는 조선소 페인트 분사작업에서 분사 거리와 속도의 변화에 따라 페인트 두께를 추정할 수 있는 모델을 개발하고자 한다. 이를 위해 도장로봇을 이용하여 다섯가지 서로 다른 분사 거리와 속도값에 대한 실험 데이터를 취득하였다. 또한 노즐의 훼손 등으로 인해 노이즈가 발생하는데 이를 처리하기 위해 적절한 전처리과정을 적용하였다. 제안하는 방법은 주어진 데이터로부터 분사 거리와 속도에 대한 페인트 두께 추정 함수를 새로운 분사 거리와 속도에 대한 페인트 두께 추정 함수로 변형하는 계산을 한다. 인공신경망기반 예측 모델과 비교한 결과 제안하는 방법이 더욱 안정적이고 정확하게 예측할 수 있음을 확인할 수 있었다.

• 대한조선학회논문집
• /
• 제60권1호
• /
• pp.48-56
• /
• 2023

This paper implements many-to-many communication between users and develops a multi-functional smart helmet for worker protection and environmental safety in the shipbuilding and shipping industry. First, the communication situation is recorded in the field to perform signal processing for noise that interferes with communication. Then, it deals with the contents of developing smart helmets, data acquisition, algorithms, and simulations. The simulation results analyzed by applying the adaptive algorithm are shown, and their usefulness is confirmed. In conclusion, looking at the optimization process for the convergence factor of the Least Mean Square and Filtered-x Least Mean Square Adaptation Algorithm was possible. It is thought that it has laid the foundation for implementing many-to-many communication, the function of smart helmets that reduces or removes various noises at the shipyard in the future.

• 한국해양환경ㆍ에너지학회지
• /
• 제12권2호
• /
• pp.68-74
• /
• 2009

해양환경내 다양한 매체에서 검출되어지는 다환방향족탄화수소화합물(PAHs)은 유류의 주요 독성성분이며, 유기물질의 불완전연소 등에 의해서도 생성되어진다. 본 연구의 조사지역인 고현만은 조선산업활동이 활발한 반 폐쇄성 지역으로 소규모 환경교란에 의해서도 생태계는 심각한 피해를 받을 수 있다. 현재까지 조선소 지역에서의 연구는 주로 선박방오도료인 유기주석화합물과 같은 물질에 대해서만 집중되어졌다. 본 연구에서는 조선활동이 주변 퇴적물내 PAHs 농도 및 분포특성에 미치는 영향을 조사하였다. 본 연구를 통하여 주로 조선소 근처와 만 내에서 높은 PAHs 농도가 발견되어, 조선소가 PAHs의 주요 오염원이 될 수 있음을 확인하였다. 또한 유기주석화합물의 농도 및 조선건조량과 PAHs 농도가 좋은 상관관계를 나타내어, PAHs의 농도 및 분포는 이 지역에서의 조선활동과 무관하지 않음을 확인할 수 있었다. PAHs 개별화합물들의 조성비와 오염원 판별지수로부터 본 조사 지역에서의 PAHs 유입원은 유류 및 연소 경로 모두에 의한 것임을 알 수 있었다.