• 제목/요약/키워드: Shipbuilding welding

검색결과 291건 처리시간 0.021초

Control of surface defects on plasma-MIG hybrid welds in cryogenic aluminum alloys

  • Lee, Hee-Keun;Chun, Kwang-San;Park, Sang-Hyeon;Kang, Chung-Yun
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제7권4호
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    • pp.770-783
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    • 2015
  • Lately, high production rate welding processes for Al alloys, which are used as LNG FPSO cargo containment system material, have been developed to overcome the limit of installation and high rework rates. In particular, plasma-metal inert gas (MIG) hybrid (PMH) welding can be used to obtain a higher deposition rate and lower porosity, while facilitating a cleaning effect by preheating and post heating the wire and the base metal. However, an asymmetric undercut and a black-colored deposit are created on the surface of PMH weld in Al alloys. For controlling the surface defect formation, the wire feeding speed and nozzle diameter in the PMH weld was investigated through arc phenomena with high-speed imaging and metallurgical analysis.

C1020/Al6063 이종 합금의 맞대기 마찰교반접합의 접합특성 (The Joining Characteristics of Butt Friction Stir Welded C1020/Al6063)

  • 고영봉;최준웅;조제형;김헌우;박경채
    • 한국표면공학회지
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    • 제42권5호
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    • pp.240-245
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    • 2009
  • The Friction Stir Welding (FSW) has mainly been used for making butt joints in Al alloys. Development of FSW would expand the number of applications. The FSW is a relatively solid-state joining process. This study possibility of a welding between C1020 and Al6063 by means of FSW has fundamentally clarified. The primary process parameters, such as a rotating speed, rotating direction of tool and off-set of pin periphery from materials interface were optimize, respectively.

선박 소조립 공정용 로봇 자동교시 시스템의 구현 (Implementation of Automatic Teaching System for Subassembly Process in Shipbuilding)

  • 김정호;유중돈;김진오;신정식;김성권
    • Journal of Welding and Joining
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    • 제14권2호
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    • pp.96-105
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    • 1996
  • Robot systems are widely utilized in the shipbuilding industry to enhance the productivity by automating the welding process. In order to increase productivity, it is necessary to reduce the time used for robot teaching. In this work, the automatic teaching system is developed for the subassembly process in the shipbuilding industry. A alser/vision sensor is designed to detect the weld seam and the image of the fillet joint is processed using the arm method. Positions of weld seams defined in the CAD database are transformed into the robot coordinate, and the dynamic programming technique is applied to find the sub-optimum weld path. Experiments are carried out to verify the system performance. The results show that the proposed automatic teaching system performs successfully and can be applied to the robot system in the subassembly process.

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선체 용접에서의 규격과 품질 (Welding Standards and Quality in Shipbuilding)

  • 최승면
    • Journal of Welding and Joining
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    • 제13권1호
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    • pp.31-44
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    • 1995
  • 조선 용접 품질의 향상을 위해 무조건적인 비교우위를 추구하여 품질 최상의 상태를 요구할 수는 없으나, 용접의 기본적인 Rule인 각종 선급 규정이나 일반적 지식에 의거한 기본 품질은 유지되어야 하며, 이에 더하여 보다 향상된 품질 수준을 확보한다면 대외 경쟁력에서의 우위를 점할 수 있을 것이다.

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조선용 강재의 $CO_2$레이저 GMA 하이브리드 용접에서 갭 브리징 능력 향상기술 개발 (Improvement of Gap Bridging Ability in $CO_2$ Laser-GMA Hybrid Welding)

  • 채현병;김철희;김정한;이세헌
    • Journal of Welding and Joining
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    • 제24권5호
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    • pp.49-56
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    • 2006
  • For laser welding in shipbuilding industry, gap bridging capability is one of the most important characteristics to achieve the high productivity and good weld quality. Recently, laser-GMA hybrid welding process is regarded as a distinctive method to overcome the tight gap tolerance with improving the productivity. In this study, the influence of process parameters on the bead formation was experimentally analyzed and the relationship between the process parameters and geometric imperfections was investigated. It was revealed that undercut, excessive weld metal, excessive penetration and incompletely filled groove were the major geometric imperfections. The optimized wire feeding and arc pressure were necessary to ensure the gap bridging ability. The approach to select the process parameters was conducted for butt welding with up to 2mm joint gap, in which the sound weld beads were generated without changing the welding speed.