• Title/Summary/Keyword: Shipbuilding Systems Engineering

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A Study on Cutting Path Optimization Using Genetic Algorithm (유전자 알고리즘을 이용한 부재 절단 경로 최적화)

  • Park, Ju-Yong;Seo, Jeong-Jin
    • Journal of Ocean Engineering and Technology
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    • v.23 no.6
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    • pp.67-70
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    • 2009
  • Nesting and cutting path optimization have a great effect on the improvement of productivity in many industries such as shipbuilding, automotive, clothing, and so on. However, few researches have been carried out for the optimization of a cutting path algorithm. This study proposed a new method for cutting optimization using gravity center of cutting pieces and a genetic algorithm. The proposed method was tested for a sample plate including many different shapes of cutting pieces and compared to 2 other conventional methods. The test results showed that the new method had the shortest cutting path and the best effectiveness among the 3 methods.

Time-optimal Trajectory Planning for a Robot System under Torque and Impulse Constraints

  • Cho, Bang-Hyun;Choi, Byoung-Suk;Lee, Jang-Myung
    • International Journal of Control, Automation, and Systems
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    • v.4 no.1
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    • pp.10-16
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    • 2006
  • In this paper, moving a fragile object from an initial point to a specific location in the minimum time without damage is studied. In order to achieve this goal, initially, the maximum acceleration and velocity ranges are specified. These ranges can be dynamically generate on the planned path by the manipulator. The path can be altered by considering the geometrical constraints. Later, considering the impulsive force constraint on the object, the range of maximum acceleration and velocity are obtained to preserve object safety while the manipulator is carrying it along the curved path. Finally, a time-optimal trajectory is planned within the maximum allowable range of acceleration and velocity. This time-optimal trajectory planning can be applied to real applications and is suitable for both continuous and discrete paths.

Development of Cruiser/Racer Version Sailing Boat Based on the Traditional fishing Boat (전통 돛배를 바탕으로 한 크루저급 세일링보트의 개발 (31ft Cruiser/Racer Version))

  • Park Gen-Ong;Park Jong-Heon;Kim In-Chul;Sim Sang-Mog;Kim Dong-Joon
    • Journal of the Society of Naval Architects of Korea
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    • v.43 no.4 s.148
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    • pp.504-511
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    • 2006
  • In this paper a modern sailing boat for our costal area was developed by using the traditional boat hull form. Main particulars of design ship were determined by using the statistical values. Hull form was varied from the traditional boat hull form which was selected by the previous study and modified to fit Lateen sail. The appendage, rudder and keel were designed for good performance of against wind sailing. The performance of hull form was examined and the results were shown.

Prioritizing for Failure Modes of Dynamic Positioning System Using Fuzzy-FMEA (Fuzzy-FMEA를 이용한 동적위치제어 시스템의 고장유형 우선순위 도출)

  • Baek, Gyeongdong;Kim, Sungshin;Cheon, Seongpyo;Suh, Heungwon;Lee, Daehyung
    • Journal of the Korean Institute of Intelligent Systems
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    • v.25 no.2
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    • pp.174-179
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    • 2015
  • Failure Mode and Effects Analysis (FMEA) has been used by Dynamic Positioning (DP) system for risk and reliability analysis. However, there are limitations associated with its implementation in offshore project. 1) since the failure data measured from the SCADA system is missing or unreliable, assessments of Severity, Occurrence, Detection are based on expert's knowledge; 2) it is not easy for experts to precisely evaluate the three risk factors. The risk factors are often expressed in a linguistic way. 3) the relative importance among three risk factors are rarely even considered. To solve these problems and improve the effectiveness of the traditional FMEA, we suggest a Fuzzy-FMEA method for risk and failure mode analysis in Dynamic Positioning System of offshore. The information gathered from DP FMEA report and DP FMEA Proving Trials is expressed using fuzzy linguistic terms. The proposed method is applied to an offshore Dynamic Positioning system, and the results are compared with traditional FMEA.

Efficient Target Tracking with Adaptive Resource Management using a Passive Sensor (수동센서를 이용한 효율적인 표적추적을 위한 적응적 자원관리 알고리듬 연구)

  • Kim, Woo Chan;Lee, Haeho;Ahn, Myonghwan;Lee, Bum Jik;Song, Taek Lyul
    • Journal of Institute of Control, Robotics and Systems
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    • v.22 no.7
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    • pp.536-542
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    • 2016
  • To enhance tracking efficiency, a target-tracking filter with a resource management algorithm is required. One of the resource management algorithms chooses or evaluates the proper sampling time using cost functions which are related to the target tracking filter. We propose a resource management algorithm for bearing only tracking environments. Since the tracking performance depends on the system observability, the bearing-only tracking is one of challenging target-tracking fields. The proposed algorithm provides the adaptive sampling time using the variation rate of the error covariance matrix from the target-tracking filter. The simulation verifies the efficiency performance of the proposed algorithm.

An Evaluation of Access Performance of STEP-based CAD Database (STEP 기반 CAD 데이터베이스의 액세스 성능 평가 실험)

  • Kim, Junh-Wan;Han, Soon-Hung
    • IE interfaces
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    • v.17 no.2
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    • pp.226-232
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    • 2004
  • In shipbuilding area, data sharing is one of the crucial issues. Recently, for collaborative design, ship structural CAD systems adopt the database as its primary storage. Database is useful to deal with the large amount of design information among the heterogeneous design department and design stage. To make the database-based CAD system object-oriented database(OODB) and object-relational database(ORDB) can be used. It is important to select proper database because the CAD system performance mainly depends on access performance of database. In this research, using prototype CAD system from other research, access performance of OODB and ORDB form CAD system was evaluated. STEP application protocol was used as the database schema and experiment was made in query by property and query by region. The results give some idea of how to choose the database for CAD systems.

Development of Process for High Deposited Metal Melting Efficiency in TIG Welding Using Filler Wire (필러와이어를 쓰는 TIG용접에서 용착금속의 높은 용융효율을 얻기 위한 공정개발)

  • Shin, Hee-Seop;Ham, Hyo-Sik;Seo, Ji-Seuk;Cho, Sang-Myoung
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.41-41
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    • 2010
  • 에어컨용 냉매 압축기, 냉장고용 냉매압축기 및 자동차 샷시 부품들은 주로 겹치기 필릿용접을 GMAW 으로 실시하고 있다. 그러나 용접 시 스패터 발생으로 인한 추가공수가 요구되며 작업환경 또한 열악한 실정이다. 따라서 저가의 고생산이면서 용접비드의 외관이 미려하고 스패터, 소음 그리고 Fume 이 발생되지 않는 청정한 TIG 용접이 있지만, 용접속도가 수십 cpm 이하로 제한되어 생산성이 낮다는 기술적 모순을 가지고 있다. TIG 용접에서 생산성을 증가시키기 위해 모재와 와이어를 고속 용융 시키려면 전류를 높여 입열량을 증가시켜야 하지만, 증가된 전류로 인하여 상승된 아크력이 험핑비드와 언더컷이 발생되는 물리적 모순을 가진다. 또한 필러와이어를 사용한 기존의 TIG 용접에서 필러 와이어는 주로 원형 단면 와이어를 사용하게 되는데 와이어의 직경이 증가함에 따라 비표면적은 감소하여 용융효율이 낮아지므로 $\Phi$1.2 이하의 필러와이어를 송급하여 용접하였다. 그러나 요구되는 용착량이 큰 경우 필러 와이어를 고속으로 송급하게 되는데 이 경우 필러 와이어 용융이 곤란하거나 송급상의 문제가 자주 생겨 용접속도를 고속으로 하기 곤란하였다. 따라서 필러와이어를 사용한 TIG 용접에서 용착금속의 용융효율을 높게 함으로서 전류를 크게 증가시키지 않으면서도 용접속도를 높일 수 있는 용접 공정개발이 필요한 실정이다. 본 연구에서는 비표면적을 증가시켜 용착금속의 높은 용융효율을 얻을 수 있도록 개발된 와이어와 기존의 $\Phi$3.2 일반와이어 및 를 이용하여 BOP TIG 용접에 비교 실험하였으며, 개발된 와이어와 기존의 $\Phi$1.2 필러와이어를 이용하여 필릿용접부에 적용 실험하여 비교하였다. 그 결과 개발된 와이어의 경우 적절한 비드를 형성하였으나 3.2 일반와이어의 경우 과도한 볼록비드와 불용착부의 문제가 발생하였고, 필릿용접 비교실험에서는 각각 200cpm과 50cpm에서 적절한 비드가 형성되어 더 높은 용착금속 용융효율을 얻을 수 있었다.

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A Study on Assessment Method of Crack Resistance and Thermal Shock Resistance in Hardfacing for Hot Forging Die (열간단조 금형 육성용접부 내균열성 및 내열충격성 평가방법에 관한 연구)

  • Cho, Sang-Myung;Kim, Sung-Ho;Jung, Yun-Ho;Baek, Seung-Hui;Jang, Jong-Hun;Park, Chul-Gyu;Woo, Hee-Chul;Jung, Byong-Ho
    • Journal of Welding and Joining
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    • v.28 no.3
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    • pp.79-85
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    • 2010
  • Hardfacing is one of the frequently applying method to increase surface hardness in hot forging die. Recently, hardfacing receives great attention due to it's repair availability and low cost. In hot forging die, crack resistance and thermal shock resistance have been considered as major properties, However there are few studies for the assessment of these properties. So, it is necessary to establish the assessment method for crack resistance and thermal shock resistance in hardfacing for hot forging die. In this study, flux cored arc welding was applied to make hardfacing welds. Three point bending test was carried out to assess hardfacing weld's crack resistance, and high temperature bending test using salt bath was developed for thermal shock resistance. Consequently, it was possible to assess crack resistance and thermal shock resistance of hardfacing welds for hot forging die quantitatively.

Development of the integrated unit module large-capacity inverter arc welding machines and application for butt welding of thick weldments (단위 모듈 집적형 대용량 인버터 아크용접기의 개발과 후판 맞대기 용접에의 적용)

  • Shin, Hee-Seop;Jung, Yun-Ho;Son, Chang-Hee;Lim, Sung-Ryong;Jung, Soo-Wook;Yoon, Hye-Won;So, Soon-Sam;Cho, Sang-Myoung
    • Proceedings of the KWS Conference
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    • 2009.11a
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    • pp.24-24
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    • 2009
  • 현재 조선소를 비롯하여 각종 산업 전반적으로 기존의 SCR 용접기를 대체하여 용접품질이 우수한 인버터 용접기가 널리 사용되고 있는 실정이다. 그러나 기존 인버터 용접기의 전원은 Mono 타입으로 이루어져 있어 대용량 인버터 용접기의 경우 대용량 스위칭 소자가 요구되어 제조원가가 높다. 그리고 문제 발생 시 용접기의 사용이 불가능하게 된다. 개발된 단위모듈을 병렬로 연결하여 대용량 용접기를 구성하게 되면 제조원가를 절감할 수 있으며 병렬로 연결되어 단위 모듈에 문제가 발생하여도 계속적인 사용이 가능하고, 주 회로를 작은 용량으로 분산시켜 전력을 제어하므로 높은 에너지 효율을 가지게 된다. 또한 인버터 용접기의 가장 중요한 성능인 스위칭 주파수에 있어서도 기존의 인버터 용접기는 20kHz의 스위칭 주파수를 가지지만 본 기술은 낮은 전력을 병렬로 연결하여 대용량을 동시에 제어가능 하므로 약 70kHz의 고속제어가 가능하다. 본 연구에서는 개발된 용량 170A단위모듈을 병렬로 연결하여 단위모듈 집적형 인버터 아크용접기 510A, 680A급의 부하테스트 실시 및 기본출력특성에 대하여 실험하였으며, GMAW에서 ${\Phi}1.6$ 솔리드 와이어를 이용하여 두께 20t의 후판 맞대기 용접에 적용실험을 실시하였다. 그 결과 모든 전류영역에서의 부하특성 및 출력특성이 양호하게 나타났으며, 후판 맞대기 용접에서는 SAW에 버금가는 생산성과 용접특성을 얻을 수 있었다.

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Tracking of ARPA Radar Signals Based on UK-PDAF and Fusion with AIS Data

  • Chan Woo Han;Sung Wook Lee;Eun Seok Jin
    • Journal of Ocean Engineering and Technology
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    • v.37 no.1
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    • pp.38-48
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    • 2023
  • To maintain the existing systems of ships and introduce autonomous operation technology, it is necessary to improve situational awareness through the sensor fusion of the automatic identification system (AIS) and automatic radar plotting aid (ARPA), which are installed sensors. This study proposes an algorithm for determining whether AIS and ARPA signals are sent to the same ship in real time. To minimize the number of errors caused by the time series and abnormal phenomena of heterogeneous signals, a tracking method based on the combination of the unscented Kalman filter and probabilistic data association filter is performed on ARPA radar signals, and a position prediction method is applied to AIS signals. Especially, the proposed algorithm determines whether the signal is for the same vessel by comparing motion-related components among data of heterogeneous signals to which the corresponding method is applied. Finally, a measurement test is conducted on a training ship. In this process, the proposed algorithm is validated using the AIS and ARPA signal data received by the voyage data recorder for the same ship. In addition, the proposed algorithm is verified by comparing the test results with those obtained from raw data. Therefore, it is recommended to use a sensor fusion algorithm that considers the characteristics of sensors to improve the situational awareness accuracy of existing ship systems.