• 제목/요약/키워드: Ship hull block

검색결과 45건 처리시간 0.02초

공리적 설계 기반 선체 블록 레벨링 시스템 개발 (A Development of Ship Block Leveling System based on the Axiomatic Design)

  • 노재규;임남원;오정근
    • 해양환경안전학회지
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    • 제21권2호
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    • pp.207-214
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    • 2015
  • 본 연구에서는 공리적 설계 방법론에서 중요한 2가지 공리 중 독립공리를 시스템 개발에서 설계 기준으로 적용하였다. 기능 요구사항과 대응하는 설계 파라메터는 설계행렬을 구성하고 이를 이용하여 독립공리에 부합하는 설계 파라메터의 순서를 정한 후 블록 레벨링 시스템에서의 독립적 구성요소를 판별하였다. 이러한 공리적 설계의 결과로서 설계 순서에 맞는 블록 레벨링 시스템 구성을 도출하였다. 도출된 블록 레벨링 시스템 구성의 검증과 확인을 위해 블록 조립 현장에서 사용하고 있는 3차원 좌표 측정기인 토털 스테이션을 사용하여 실제 조립이 완료된 블록에 대하여 구현된 블록 레벨링 시스템을 적용하여 데이터를 비교하는 시험을 수행하였다. 토털 스테이션의 측정 데이터와 블록 레벨링 시스템의 수신 데이터를 비교하여 1 mm 이내의 정밀도로 블록 레벨링 시스템이 동작함을 검증하고 확인하였다.

블록 정합 재작업 시수 예측 시스템에 관한 연구 (A Study on the Prediction System of Block Matching Rework Time)

  • 장문석;유원선;박창규;김덕은
    • 대한조선학회논문집
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    • 제55권1호
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    • pp.66-74
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    • 2018
  • In order to evaluate the precision degree of the blocks on the dock, the shipyards recently started to use the point cloud approaches using the 3D scanners. However, they hesitate to use it due to the limited time, cost, and elaborative effects for the post-works. Although it is somewhat traditional instead, they have still used the electro-optical wave devices which have a characteristic of having less dense point set (usually 1 point per meter) around the contact section of two blocks. This paper tried to expand the usage of point sets. Our approach can estimate the rework time to weld between the Pre-Erected(PE) Block and Erected(ER) block as well as the precision of block construction. In detail, two algorithms were applied to increase the efficiency of estimation process. The first one is K-mean clustering algorithm which is used to separate only the related contact point set from others not related with welding sections. The second one is the Concave hull algorithm which also separates the inner point of the contact section used for the delayed outfitting and stiffeners section, and constructs the concave outline of contact section as the primary objects to estimate the rework time of welding. The main purpose of this paper is that the rework cost for welding is able to be obtained easily and precisely with the defective point set. The point set on the blocks' outline are challenging to get the approximated mathematical curves, owing to the lots of orthogonal parts and lack of number of point. To solve this problems we compared the Radial based function-Multi-Layer(RBF-ML) and Akima interpolation method. Collecting the proposed methods, the paper suggested the noble point matching method for minimizing the rework time of block-welding on the dock, differently the previous approach which had paid the attention of only the degree of accuracy.

KRISO 컨테이너 및 VLCC선형에 대한 RANS 시뮬레이션 (RANS Simulations for KRISO Container Ship and VLCC Tanker)

  • 김진;박일룡;김광수;반석호
    • 대한조선학회논문집
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    • 제42권6호
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    • pp.593-600
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    • 2005
  • The finite volume based multi-block RANS code, WAVIS developed at KRISO, is used to simulate the turbulent flow field around the KRISO container ship (KCS) and the modified KRISO tanker (KVLCC2M). The realizable k-$\varepsilon$ turbulence model with a wall function is employed for the turbulence closure. The free surface flow with and without propeller is mainly investigated for the KCS and the double model flow is concerned for the KVLCC2M which is obliquely towed in still water. The computed results are compared with the experimental data provided by CFD Tokyo Workshop 2005 in terms of wave profiles, hull surface pressure and wake distribution with and without propeller for the HCS and wake distribution and hydrodynamic forces and moments with various drift angles for the KVLCC2M.

NO ROOT GAP HORIZONTAL BUTT-WELDING WITH MAG PROCESS

  • Woo, Wan-Chuck;Jang, Tae-Won;Lee, Jae-Won
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.425-429
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    • 2002
  • It has been used many kinds of horizontal butt-welding methods at block-to-block erection stage in shipbuilding companies. For examples, some companies use conventional FCA W process with one side or both sides groove joint welding, others use carriage with torch holder type mechanized welding method. Although lots of efforts were done until now, some problems in quality and productivity still remain in ship's hull welding. In this study, we have attempted to raise productivity and quality on horizontal position of welding with following 3 items. 1) Prepare groove condition with no root gap for making easy fit-up work. 2) Develop improved MAG (100% $CO_2$ gas shielding) welding process with solid wire for making sound root bead from one side. 3) Develop and apply quite new automatic welding carriage. The stability of new welding process was confirmed by conducting mechanical tests of weldments to verify the soundness of weldments.

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No Root Cap Horizontal Butt-welding with MAG Process

  • Jang, T.W.;Cho, S.H.;Park, C.G.;Lee, J.W.;Woo, W.C.
    • International Journal of Korean Welding Society
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    • 제3권1호
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    • pp.34-38
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    • 2003
  • It has been used many kinds of horizontal butt-welding methods at block-to-block erection stage in shipbuilding companies. For examples, some companies use conventional FCAW process with one side or both sides groove joint welding, others use carriage with torch holder type mechanized welding method. Although lots of efforts were done until now, some problems in quality and productivity still remain in ship's hull welding. In this study, we have attempted to raise productivity and quality on horizontal position of welding with following 3 items. 1) Prepare groove condition with no root gap for making easy fit-up work. 2) Develop improved MAG (100% $CO_2$ gas shielding) welding process with solid wire for making sound root bead from one side. 3) Develop and apply quite new automatic welding carriage. The stability of new welding process was confirmed by conducting mechanical tests of weldments to verify the soundness of weldments.

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선박건조공정의 미세 통합 일정 관리 체계 구축에 관한 연구 (A Study on the Construction of Detail Integrated Scheduling System of Ship Building Process)

  • 김용섭;이대형
    • 대한조선학회논문집
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    • 제44권1호
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    • pp.48-54
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    • 2007
  • Higher productivity and less cost during the manufacturing process of ships are required to maintain international competitiveness of modern shipbuilding industries. The integrated hull/ outfitting/ painting scheduling(IHOP) process is a final point, where logistics are finally being integrated and upcoming schedules are made. Therefore, more profits are expected from IHOP by effective management. In this thesis, IHOP is proposed in order to solve how to choose block erection date with IHOP scheduling logic. The result of IHOP scheduling is highly advised to utilize fabrication, outfitting shops. A standardized operation and load of resource will eventually be applied in long-term time span point of view for this will make it easy to enable capacity planning and workforce planning. It is also expected to eliminate inefficiency in overtime work and efficiently utilize manpower in short-term.

Dock의 자원과 작업환경을 고려한 탑재 Simulation (Ship Hull Block Erection Simulation In Consideration of Resource Constant and Work Environment)

  • 김정제;차희철
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2002년도 춘계학술대회 논문집
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    • pp.47-50
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    • 2002
  • 선반건조 일정계획에 있어서 탑재 공정은 전체 생산일정 계획 중 선박 한 척에 대한 계획의 시발점이 되며, 병목현상 등을 유발하여 다른 일정에 가장 큰 영향을 주게 되는 공정이다. 최근 많은 조선소에서 하나의 Dock 내에서 두 착 이상의 배를 동시에 건조하는 tandem 방식을 택하고 있어 dock 내의 한정된 Crane 의 개수와 Crane의 Capacity, 공수 등의 자원, 그리고 작업환경에서 일어날 수 있는 여러 가지 변수들을 제대로 고려하지 못 했을 시에는 일정의 차질과 Dock의 회전율을 떨어트리게 한다. 본 논문에서는 가상공간에 하나의 Dock 를 만들어서 일정계획에서 작성한 Network를 사용하여 실제 작업하게 해서 그 Network가 현장에서의 최적한가를 점검하게 하고 현장에서 수정하는 작업을 줄이게 하는 것의 방법으로 simulation을 개발하였다.

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Large Amplitude Heave and Roll Simulations by the Chimera RANS Method

  • Kang, Chang-Ho
    • International Journal of Ocean Engineering and Technology Speciallssue:Selected Papers
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    • 제4권1호
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    • pp.1-9
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    • 2001
  • An oscillating body motion with extremely large amplitude has been studied using the viscous flow solver. Time simulations of oscillating ship hull in prescribed heave and roll motions are presented using RANS method with FAM approach (Chen, 1995). For viscous flows, laminar flow and turbulent flow with $textsc{k}$-$\varepsilon$ model are considered and compared. The viscous flow solver of RANS method is performed together with a Chimera type of multi-block grid system to demonstrate the advantage of accurate and efficient zonal approach. In the present study, effects of viscosity and oscillation degree are discussed using Re=1000 and Re=1000000. Large motion of oscillating body shows clear vortex propagation that is not possible for inviscid flow to present.

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Shell Landing 최적화 시스템 개발 (Development of Optimization System in Shell Landing)

  • 임형균;김재철;이지현;신준식
    • 대한조선학회 특별논문집
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    • 대한조선학회 2011년도 특별논문집
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    • pp.90-94
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    • 2011
  • Longitudinal shell member that arranged block unit on 3D-curved surface is performed manual working by designer considering spacing of division characteristic, location and twisting at geometrical 3-dimensional form. Shell expansion drawing that drawn by initial design and shell landing work performed by hull production design have overlap of design work in terms of arrangement of shell longitudinal member. In this study, eliminate design overlap on shell member arrangement that is one of ship longitudinal member. Develop shell member optimization and auto arrangement system.

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Constraints Evaluation for Ship-building Industry

  • Back Dong-Sik;Yoon Duck-Young
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2004년도 학술대회지
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    • pp.40-44
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    • 2004
  • A fact that limits a company's ability to achieve more of its goal is referred to as a 'constraint' shipbuilding industries need to identify and manage constraints. The theory of constraints is evolved out of the problems of bottleneck formation. This happens and is conserved for the formulation if various real time problems for arriving standard uniquely addressed problems If, for example, the goal of a shipbuilding industry is to make money now and in the future, it is suggested that TOC will enable th mangers of the company to do so. TOC, focuses the organization scare resources on improving the performance of the true constraints, and therefore the bottom line of the organization. An attempt is made for the implantation of the theory into real world shipyard decision support mechanism.

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