• Title/Summary/Keyword: Ship construction

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Efficient point cloud data processing in shipbuilding: Reformative component extraction method and registration method

  • Sun, Jingyu;Hiekata, Kazuo;Yamato, Hiroyuki;Nakagaki, Norito;Sugawara, Akiyoshi
    • Journal of Computational Design and Engineering
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    • v.1 no.3
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    • pp.202-212
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    • 2014
  • To survive in the current shipbuilding industry, it is of vital importance for shipyards to have the ship components' accuracy evaluated efficiently during most of the manufacturing steps. Evaluating components' accuracy by comparing each component's point cloud data scanned by laser scanners and the ship's design data formatted in CAD cannot be processed efficiently when (1) extract components from point cloud data include irregular obstacles endogenously, or when (2) registration of the two data sets have no clear direction setting. This paper presents reformative point cloud data processing methods to solve these problems. K-d tree construction of the point cloud data fastens a neighbor searching of each point. Region growing method performed on the neighbor points of the seed point extracts the continuous part of the component, while curved surface fitting and B-spline curved line fitting at the edge of the continuous part recognize the neighbor domains of the same component divided by obstacles' shadows. The ICP (Iterative Closest Point) algorithm conducts a registration of the two sets of data after the proper registration's direction is decided by principal component analysis. By experiments conducted at the shipyard, 200 curved shell plates are extracted from the scanned point cloud data, and registrations are conducted between them and the designed CAD data using the proposed methods for an accuracy evaluation. Results show that the methods proposed in this paper support the accuracy evaluation targeted point cloud data processing efficiently in practice.

Prediction Technology of Reverse Setting Block Shape with Inherent Strain Method and Re-meshing Technology (고유 변형도법과 리메슁 기술을 접목한 블록의 역세팅 형상 예측기술)

  • Hyun, Chung-Min;Choi, Han-Suk;Park, Chang-Woo;Kim, Sung-Hoon
    • Journal of Ocean Engineering and Technology
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    • v.31 no.6
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    • pp.425-430
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    • 2017
  • In order to reduce the cost of corrections and time needed for the block assembly process, the reverse setting method is applied for a back-heated block to neutralize deck deformation. The proper reverse setting shape for a back-heated block to correct deformation improved the deck flatness, but an excessive amount of reverse setting could inversely affect the flatness of the block. A prediction method was developed for the proper reverse setting shape using a back-heated block, considering the complex geometry of blocks, thickness of the deck plate, and thermal loading conditions such as welding and back-heating. The prediction method was developed by combining the re-meshing technique and inherent strain-based deformation analysis using the finite element method. Because the flatness deviation was decreased until the lower critical point and thereafter it tended to increase again, the optimum value for which the flatness was the best case was selected by repeatedly calculating the predefined reverse setting values. Based on this analysis and the study of the back-heating deformation of large assembly blocks, including the reverse setting shape, the mechanism for selecting the optimum reverse setting value was identified. The developed method was applied to the actual blocks of a ship, and it was confirmed that the flatness of the block was improved. It is concluded that the developed prediction method can be used to predict the optimum reverse setting shape value of a ship's block, which will reduce the cost of corrections in the construction stage.

Investigation on optimum protection potential of high-strength Al alloy(5456-H116) for application in ships (선박용 고강도 Al합금(5456-H116)의 최적 방식 전위결정에 관한 연구)

  • Kim Sung-Jong;Ko Jae-Yong
    • Journal of Advanced Marine Engineering and Technology
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    • v.30 no.1
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    • pp.157-168
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    • 2006
  • Recently, interest in using Al alloys in ship construction instead of fiber-reinforced plastic (FRP) has increased because of the advantages of A) alloy ships over FRP ships, including high speed, increased load capacity. and ease of recycling. This paper investigated the mechanical and electrochemical properties of Al alloys in a slow strain rate test under various potential conditions. These results will provide reference data for ship design by determining the optimum protection potential regarding hydrogen embrittlement and stress corrosion cracking. In general, Al and Al alloys do not corrode on formation of a film that has resistance to corrosion in neutral solutions. In seawater, however, $Cl^-$ ions lead to the formation and destruction of a Passive film. In a potentiostatic experiment. the current density after 1200 sec in the Potential range of $-0.68\~-1.5\;V$ was low. This low current density indicates the protection potential range. Elongation at an applied potential of 0 V was high in this SSRT. However, corrosion protection under these conditions is impossible because the mechanical properties are worse owing to decreased strength resulting from the active dissolution reaction in parallel parts of the specimen. A film composed of $CaCO_3\;and\;Mg(OH)_2$ confers corrosion resistance. However, at potentials below -1.6 V forms non-uniform electrodeposition coating, since there is too little time to form a coating. Therefore, we concluded that the mechanical properties are poor because the effect of hydrogen gas generation exceeds that of electrodeposition. Comparison of the maximum tensile strength, elongation, and time to fracture indicated that the optimum protection potential range was from -1.45 to -0.9 V (SSCE).

A Review of IOSS Design Standardization Technology for Aluminum Alloy Handrail of Offshore Platform

  • Kim, Yeon-Ho;Park, Joo-Shin;Shin, Hyun-Chang;Kim, Sung-Jun;Park, Dae-Kyeom;Ha, Yeon-Chul;Seo, Jung-Kwan
    • Journal of Ocean Engineering and Technology
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    • v.34 no.3
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    • pp.208-216
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    • 2020
  • The Integrated Offshore Standard Specification (IOSS) involves Korean shipyards, classification societies, research institutes, the Korean industrial society, engineering companies, and oil companies with the objective of reducing costs and risks without compromising safety in international offshore engineering procurement construction (EPC) projects using new standardized bulk components and qualification procedures. The activities of the IOSS include the analysis of the existing rules and regulations to achieve the best standardization, which is reflected in the best practices, and minimize the variables in regulations and rules. In addition, a standard inventory of shapes and dimensions, referred to as specifications, is proposed in the IOSS. In this paper, the aluminum tertiary standardization part (IOSS S102-1/2 S104: Specification for Structural Tertiary Design) is presented with the details of the procedures, background reviews, and cost-benefit analyses of the design and verification methods for standard designs in the IOSS standardization items. Based on the cost-benefit analysis, the application of standardized aluminum tertiary items to offshore projects has significant advantages in terms of maintenance and repair compared to the carbon steel tertiary items utilized in current industrial practices.

Development of a Framework for Evaluating Time Domain Performance of a Floating Offshore Structure with Dynamic Positioning System (동적위치유지시스템을 이용하는 부유식 해양구조물의 시간대역 성능평가를 위한 프레임워크의 개발)

  • Lee, Jaeyong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.11
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    • pp.718-724
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    • 2017
  • Considerable efforts have been made to expand the boundaries of domestic offshore plant industries, which have focused on the construction of the structures, to the engineering field. On the other hand, time domain analysis, which is one of the most important areas in designing floating offshore plants, relies mainly on the information given by foreign companies. As an early design of the Dynamic Positioning System (DPS) is mostly conducted by several specialized companies, domestic ship builders need to spend time and money to reflect the analysis into the hull shape design. This paper presents the framework required to analyze time domain performance of floating type offshore structures, which are equipped with DPS. To easily perform time domain analysis, framework generates the required input data for the solver, and is modularized to test the control algorithm and performance of a certain DPS. The effectiveness of the developed framework was verified by a simulation with a model ship and the total time for the entire analysis work was reduced by 50% or more.

A Study on the Development of Low Speed Twin-Hull Form for Seabed Organic Sediment Collection (해저 유기퇴적물 수거를 위한 저속 쌍동형 선형개발 연구)

  • Park, Je-woong;Kim, Do-jung;Oh, Woo-jun;Jeong, Uh-cheul
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.22 no.2
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    • pp.246-252
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    • 2016
  • In this study, conceptual design of the fore-body hull form of catamaran type dredging vessel was performed that can effectively remove the contaminated sediments in coastal seabed. The hull form was simpled for the easy hull construction and the resistance performance was investigated to find out the effect of hull form parameters between variation of waterline and angle of entrance, etc. The relation between resistance performance and characteristics of free surface flows according to variation of bow forms was investigated by model testing in the circulating water channel and using Ansys CFX. The improvement of ship resistance performance to the wave resistance decrease due to improved wave pattern has been verified according to move the stem and the volume of the shoulder to the fore part of the vessel.

A Super-resolution TDOA estimator using Matrix Pencil Method (Matrix Pencil Method를 이용한 고분해능 TDOA 추정 기법)

  • Ko, Jae Young;Cho, Deuk Jae;Lee, Sang Jeong
    • Journal of Navigation and Port Research
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    • v.36 no.10
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    • pp.833-838
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    • 2012
  • TDOA which is one of the position estimation methods is used on indoor positioning, jammer localization, rescue of life, etc. due to high accuracy and simple structure. This paper proposes the super-resolution TDOA estimator using MPM(Matrix Pencil Method). The proposed estimator has more accuracy and is applicable to narrowband signal compared with the conventional cross-correlation. Furthermore, its complexity is low because obtained data directly is used for construction of matrix unlike the MUSIC(Multiple Signal Classification) which is one of the well-known super-resolution estimator using covariance matrix. To validate the performance of proposed estimator, errors of estimation and computational burden is compared to MUSIC through software simulation.

LTE Femtocell Network Configuration and an Off-Load Scheme According to Traffic Type within Smart Shipyard Area (스마트 조선소내 LTE 펨토셀 네트워크 구성과 트래픽 종류에 따른 오프로드 방식)

  • Kim, Su-Hyun;Jung, Min-A;Lee, Seong Ro;Min, Sang-Won
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.39C no.8
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    • pp.667-673
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    • 2014
  • In a smart shipyard area, it is possible to integrate a variety of ship modules from separate sites into a final ship construction by using mobile applications. In this paper, we proposed the LTE femtocell network configuration which is applicable to sub shipyard, the traffic exchange method with shipyard headquarter and offload method to separate the general traffic. We defined the mode change in a femtocell gateway for supporting offload for general traffic between the main server in shipyard headquarter and sub shipyard, the offload data managements and message definition. We check the transmitted/received message flow in the wireless link, and consider the performance of the proposed method using state the transition diagram. It is expected that our results can improve the productivity within a smart shipyard by mobile communications and LTE femtocell network.

A Study on the Maneuvering Area of Ship in Moving at Single Point Mooring (SPM 이안 선박의 조종영역에 관한 기초 연구)

  • Kim Jin-Soo;Jong Jae-Yong;Kim Kyung-Tae
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.11 no.2 s.23
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    • pp.19-25
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    • 2005
  • The work of VLCC SPM mainly is accomplished on the open sea. On the open sea as a result of meteorological condition and the ocean wave influence, When the weather condition is get bed, peremptorily moving to the safety place, bemuse of the gale and the billow, almost happened frequently, the pilot is unable to go on board and the tug is also unable to be used Now bemuse of the bad weather the VLCC SPM moving to the other safety place frequently happened in the ulsan port. the construction of new harbor, it constructed many break water around SPM. So that it is necessary to propose the new standard about how to maneuvering area actually. Now our country is at the blank stage about the establishment of SPM research Most of the situations refer to overseas standards. But these standards lack consistency and clarity. So when moving to the another safe place from SPM, we must Carry through the research and study on the ships using sailing through AIS Data We must put forward a new standard about maneuvering area of ships moving at SPM.

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Development of Collision Risk Evaluation Model Between Passing Vessel and Mokpo Harbour Bridge (통항 선박과 목포 대교의 충돌 위기 평가 모델 개발)

  • Yim, Jeong-Bin
    • Journal of Navigation and Port Research
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    • v.34 no.6
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    • pp.405-415
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    • 2010
  • To assess the possible collision risk between Mokpo Harbour Bridge, which is under construction, and passing vessels, we proposed Real-Time Bridge-Vessel Collision Model (RT-BVCM) in this paper. The mathematical model of RT-BVCM consists of the causation probability by the vessel aberrancy due to navigation environments, the geometric probability by the structural feature of a bridge relative to a ship size and, the failure probability by the ship collision track and the stopping distance which is not to come to a stop before hitting the obstacles. Then, the probabilistic mathematical model represented as risk index with the risk level from 1 to 5. The merit of the proposed model to the collision model proposed by AASHTO (American Association of State Highway and Transportation Officials) is that it can provide enough time to take adequate collision avoiding action. Through the simulation tests to the two kinds of test ships, 3,000 GT and 10,000 GT, it is cleary found that the proposed model can be used as a collision evaluation model to the passing vessel and Mokpo Harbour Bridge.