• 제목/요약/키워드: Ship Manufacturing Process

검색결과 145건 처리시간 0.031초

Concurrent engineering solution for the design of ship and offshore bracket parts and fabrication process

  • Kim, Tae-Won;Lim, Sang-Sub;Seok, Ho-Hyun;Kang, Chung-Gil
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제5권3호
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    • pp.376-391
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    • 2013
  • Brackets in ships and offshore structures are added structures that can endure stress concentrations. In this study, a concurrent engineering solution was proposed, and a high strength low carbon cast steel alloy applicable to offshore structures was designed and developed. The yield strength and ultimate tensile strength of the designed steel were 480 and 600 MPa, respectively. The carbon equivalent of the steel was 0.446 with a weld crack susceptibility index of 0.219. The optimal structural design of the brackets for offshore structures was evaluated using ANSYS commercial software. The possibility of replacing an assembly of conventional built-up brackets with a single casting bulb bracket was verified. The casting process was simulated using MAGMAsoft commercial software, and a casting fabrication process was designed. For the proposed bulb bracket, it was possible to reduce the size and weight by approximately 30% and 50%, respectively, compared to the conventional type of bracket.

SimulationX를 이용한 Remote Control Valve의 특성 분석에 관한 연구 (A Study on the Characteristic of Remote Control Valve Using Simulation X)

  • 정유성;정원지;이산성;이정민;최경신
    • 한국기계가공학회지
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    • 제16권5호
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    • pp.78-84
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    • 2017
  • Compared to other types of power, hydraulic energy is the most commonly used for heavy vehicles and ships because it has fewer location and space constraints, and its controllability can be maintained even under adverse conditions. Operators have controlled a main control valve of ship winches by pushing or pulling the lever, which is directly connected to the spool. However, because of the spatial arrangement, the importance of remote control valves has emerged. In this paper, experiments of the hysteresis characteristics were performed by analyzing the remote-control valve using a valve tester and RA2300. The validity was verified by comparing with the analytical model using SimulationX as the hydraulic analysis program. This study examined the effects of the spool's notch (Non, End-mill, and Spherical) and the effects of stiffness and pre-load of the spool spring on Spool stroke, open area, and hysteresis characteristics. It is considered possible to reduce the cost and the, trial and error process in designing remote-control valves in the future.

선박건조공정의 미세 통합 일정 관리 체계 구축에 관한 연구 (A Study on the Construction of Detail Integrated Scheduling System of Ship Building Process)

  • 김용섭;이대형
    • 대한조선학회논문집
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    • 제44권1호
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    • pp.48-54
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    • 2007
  • Higher productivity and less cost during the manufacturing process of ships are required to maintain international competitiveness of modern shipbuilding industries. The integrated hull/ outfitting/ painting scheduling(IHOP) process is a final point, where logistics are finally being integrated and upcoming schedules are made. Therefore, more profits are expected from IHOP by effective management. In this thesis, IHOP is proposed in order to solve how to choose block erection date with IHOP scheduling logic. The result of IHOP scheduling is highly advised to utilize fabrication, outfitting shops. A standardized operation and load of resource will eventually be applied in long-term time span point of view for this will make it easy to enable capacity planning and workforce planning. It is also expected to eliminate inefficiency in overtime work and efficiently utilize manpower in short-term.

디지털 조선소 구축 및 활용을 위한 모델링 및 시뮬레이션 프레임워크 구축 방법론 (Simulation Modeling Methodology and Simulation Framework for a Construction of a Digital Shipyard)

  • 우종훈;오대균;권영대;신종계;서주노
    • 대한조선학회논문집
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    • 제42권4호
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    • pp.411-420
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    • 2005
  • World leading company and research centers have invested much cost and effort into a PLM and digital manufacturing field to obtain their own competitiveness. We have been trying to apply a digital manufacturing, especially simulation to ship production process as a part of PLM implementation for a shipyard. A shipbuilding production system and processes have a complexity and a peculiarity different from other kinds of production systems. So, new analysis and modeling methodology is required to implement digital shipyard. which is a digital manufacturing system for a shipbuilding company. This paper suggests an analysis and simulation modeling methodologies for an implementation of a digital shipyard. New methodologies such as a database-merged simulation, a distributed simulation, a modular simulation with a model library and a 3-tire simulation framework are developed.

소형선박용 프로펠러의 부식 녹 제거장치 개발 (Development of Corrosion Rust Removing Unit for Small Ship Propeller)

  • 김귀식;한세웅;현창해
    • 한국해양공학회지
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    • 제19권6호통권67호
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    • pp.72-77
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    • 2005
  • The materials used in a ship screw propeller are commonly made with brass. The seawater corrosion and seawater cavitation of the screw propeller reduces the propulsive performance of the ship. In screw manufacturing, the corrosion rust of the screw propeller is removed through a hand grinding method. The grinding process produces dust of the heavy metals from the brass. The dust creates a poor working environment that is harmful to the health of the workers. An automatic corrosionrust removing apparatus, using a blasting method, was developed for the improvement of screw polishing conditions and its working environment. The performance of this apparatus was investigated by surface roughness, weight loss rate, hardness, electrochemical corrosion resistance, and cavitation erosion, after removing of the corrosion rust under various blasting conditions. Two medias of alumina and emery were used in this experiment. The surface roughness and hardness of the screw were improved by this apparatus. The electrochemical corrosion potential (Ecorr) and current density (Icorr) were measured by the dynamic polarization method, using a potentiostat,under the conditions of surface polishing with grinding, blasting, wire brushing, and fine sand papering. The test results prove that the new corrosion rust-removing apparatus improves the surface performance of a screw propeller.

Implementation of welding material quantity evaluation system combined with ship design CAD system

  • Ruy, Won Sun;Kim, Ho Kyeong;Cho, Yong Jin;Ko, Dae Eun
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제9권2호
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    • pp.219-226
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    • 2017
  • These days, the great part of design processes in the field of ship or offshore manufacturing are planned and implemented using the CAD system customized for shipbuilding companies. It means that all information for design and production could be extracted and reused at the other useful fields which need cost considerable time and efforts. The typical example is the field of welding material quantity evaluation which is demanded during the construction of ship or offshore structures. The proper evaluation of welding material to be used and the usage of them at the stage of schedule planning are mostly important to achieve the seamless process of production and costing in advance. This study is related to the calculation of welding length and needed welding material quantity at the stage of design completion utilizing the customized CAD system. The calculated welding material quantity would be classified according to welding posture, assembly stage, block, bevel and welding type so as to improve the accuracy of total cost evaluation. Moreover it is possible to predict the working time for welding operation and could be used efficiently for the cost management using the results of this research.

수주생산환경에서 견적변경 요인에 따른 견적관리 프로세스의 설계 및 구현 (Design and implementation of quotation management process according to quotation change factors in make-to-order manufacturing environments)

  • 전규환;장길상;박창권
    • 문화기술의 융합
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    • 제7권4호
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    • pp.879-892
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    • 2021
  • 수주생산 환경에서 제조업체의 견적정보는 다양한 고객요구에 대응하여, 프로젝트의 입찰, 수주, 그리고 생산할 제품의 기초정보로 사용하는 중요한 정보이다. 이 견적정보는 고객요구, 제품생산 환경의 변화, 기술제휴사의 도면정보 변경, 그리고 제품의 기술 개선 등의 여러 요인에 의해 변경된다. 이러한 변경으로 인하여, 제조사가 고객의 요구사항을 반영하여 작성중인 견적정보에 다양한 변경이 발생한다. 이러한 다양한 변경요인에 따른 견적정보의 변경은 수주생산 기업의 입장에서 견적관리업무에 많은 부담을 주고 있다. 특히, 견적의 변경요인으로 인한 견적정보 변경은 고객중심의 주문생산 환경에서 고객의 요구사항에 의해 불가피하고 빈번하게 발생한다. 본 논문에서는 견적생성 프로세스를 기준으로 견적변경 프로세스를 제시하고, 일관적이고 효율적인 견적변경처리 방안을 제시하고자 한다. 이를 위하여, 견적의 변경이 발생하는 요인을 정의하고, 각 요인에 대한 변경유형을 정의하였다. 그리고 견적변경에 대한 발생 요인별 사례를 통하여 견적변경 프로세스가 견적관리시스템에 적용되는 과정을 보여준다. 또한 제안된 견적변경 요인, 견적변경 유형, 견적변경 프로세스, 그리고 견적체계 관리의 유용성을 보여주기 위하여, 고객 중심의 수주생산기업인 'H'사의 선박엔진 부문의 통합 견적관리시스템에서의 견적변경처리 기능 및 절차에 적용하였다. 그 결과, 견적변경 요인에 따른 견적변경 처리 및 관리가 효율적으로 수행됨을 확인하였다.

조선 산업에서의 유비쿼터스 기술 활용 (Ubiquitous computing Technology for Shipbuilding)

  • 이경호;김동근;박종훈;김대석
    • 한국전산구조공학회:학술대회논문집
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    • 한국전산구조공학회 2007년도 정기 학술대회 논문집
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    • pp.731-736
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    • 2007
  • Ubiquitous computing is a model of computing in which computer functions are integrated into everyday life, providing services and information in anywhere and anytime fashion. Augmented Reality is one of ubiquitous computing technologies to provide new paradigm utilized to interact between human and computer. By adding computer-generated non-visual information to real information and their interaction. user can get the improved and more knowledgeable information about real world. The purpose of this paper is the integration of AR and knowledge-base reasoning technology in ubiquitous computing. Through the introduced concept, it is enable to provide adequate knowledge in the process of ship design and manufacturing easily (Knowledge Everywhere). That is, this is a basic research to construct knowledge-based ubiquitous environment (KAD/KAM) in shipbuilding industry.

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비정형 건축물 구현을 위한 Digital Fabrication의 활용방법 연구 -롯데월드타워 3D 포디움 시공사례- (Study of Freeform Buildings using the Digital Fabrication)

  • 김성진;박영미;박정준
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2017년도 추계 학술논문 발표대회
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    • pp.52-53
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    • 2017
  • Through the case study, we surveyed an applicability of digital fabrication in irregular-shaped building construction project. By digital fabrication, we mean is a precision manufacturing method has been used in aircraft, ship and car manufacturing industry. We collected construction-completed "LotteWorld Tower Podium" project data and analyzed its process in terms of construction quality andduration. The result shows that digital fabrication is considered a competitive technology that enabled to complete the project in seven months within 3mm surface curvature threshold. The digitalfabrication is expected to apply on a number of irregular-shaped building construction project.

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음성지시에 의한 선박 조종 및 윈치 제어 시스템 (Ship s Maneuvering and Winch Control System with Voice Instruction Based Learning)

  • 서기열;박계각
    • 한국지능시스템학회논문지
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    • 제12권6호
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    • pp.517-523
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    • 2002
  • 본 논문에서는 자연언어를 이용하는 인간의 학습방법에 기초한 LIBL방법의 실용화를 위하여 음성지시기반학습(VIBL : Voice Instruction Based Learing)을 선박의 조타 시스템, 주기원격제어시스템(MERCS), 윈치기기에 적용하여 항해사의 조타명령과 같은 언어적 지시가 조타수를 경유하여 수행되는 과정을 대체하는 VIBL법을 이용한 조타기, 주기 원격 조종장치, 윈치 기기를 제어하는 시스템을 제안하고자 한다. 구체적인 연구방법으로는 조타수의 적절한 조타조작모델을 퍼지추론 규칙을 이용하여 구현하고, 적절한 의미소 및 평가규칙을 제시한 언어지시 기반 학습방법을 선박의 조타시스템에 적용하여 지시자의 음성언어지시에 보다 효율적으로 응답하는 지능형 조타기 제어 시스템을 구현하고, 지시자의 음성지시를 인식하여 주기 원격 조종 장치와 윈치 기기를 제어하는 시스템을 구현한다. 음성언어지시를 인식하여 텍스트로 변환하기 위한 기법과 퍼지추론을 이용하여 조타수의 경험을 바탕으로 한 조타 조작 모델을 구축하였고, 지능형 조타 시스템을 위한 타각, 방위도달시간, 정상상태의 의미소를 제안하여, 조타수 조작 모델 규칙을 수정하기 위한 평가규칙을 제시하였다. 또한, 구현된 음성인식 선박조종 시뮬레이터에 적용하여 그 유효성을 확인하였다.