• 제목/요약/키워드: Shell forming

검색결과 136건 처리시간 0.03초

선형 Solid-shell 을 이용한 용접해석 (Welding analysis with linear solid-shell element)

  • 최강혁;김주완;임세영
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.728-732
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    • 2004
  • In the FE analysis of sheet metal forming, efficient results can be obtained by using shell elements rather than using solid elements. However, shell elements have some limitations to describe three-dimensional material laws. In the recent years, solid-shell element, which has only translational degree of freedom like solid element, has been presented. The assumed nature strain (ANS) and enhanced assumed strain (EAS) methods can be used to remove several solid-shell locking problems. In this paper, ANS method was used for diminish transverse shear locking and EAS method for thickness locking. Using the element, the steel pipe making process from flat plate analyzed effectively, which is including bending and welding.

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Development of stress correction formulae for heat formed steel plates

  • Lim, Hyung Kyun;Lee, Joo-Sung
    • International Journal of Naval Architecture and Ocean Engineering
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    • 제10권2호
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    • pp.141-152
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    • 2018
  • The heating process such as line heating, triangular heating and so on is widely used in plate forming of shell plates found in bow and stern area of outer shell in a ship. Local shrinkage during heating process is main physical phenomenon used in plate forming process. As it is well appreciated, the heated plate undergoes the change in material and mechanical properties around heated area due to the harsh thermal process. It is, therefore, important to investigate the changes of physical and mechanical properties due to heating process in order to use them plate the design stage of shell plates. This study is concerned with the development of formula of plastic hardening constitutive equation for steel plate on which line heating is applied. In this study the stress correction formula for the heated plate has been developed based on the numerical simulation of tension test with varying plate thickness and heating speed through the regression analysis of multiple variable case. It has been seen the developed formula shows very good agreement with results of numerical simulation. This paper ends with usefulness of the present formula in examining the structural characteristic of ship's hull.

무기/유기 Core-Shell 에멀젼 고분자의 합성 (Synthesis of Inorganic/Organic Core-Shell Polymer)

  • 김남석;김덕술;박근호
    • 한국응용과학기술학회지
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    • 제19권4호
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    • pp.265-272
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    • 2002
  • $CaCO_{3}$ absorbed sodium lauryl sulfate (SLS) surfactant was prepared, Core-shell polymers of inorganic/organic pair, which have both core and shell component, were synthesized by sequential emulsion polymerization using styrene(St) as a shell monomer and potasium persulfate (KPS) as an initiator, We found that when $CaCO_{3}$; core prepared by adding 2,0 wt% SLS, $CaCO_{3}$ core/PSt shell polymerization was carried out on the surface of $CaCO_{3}$ particle without forming the new PSt particle during St shell polymerization in the inorganic/organic core-shell polymer preparation, The structure of core-shell polymer were investigated by measuring the degree of decomposition of $CaCO_{3}$ using HCl solution, thermal decomposition of polymer composite using thermogravimetric analyzer and morphology by scanning electron microscope.

인공경량골재의 표피층 구조가 흡수된 물의 방출속도에 미치는 영향 (Effect of Shell Structure of Artificial Lightweight Aggregates on the Emission Rate of Absorbed Water)

  • 강승구
    • 한국세라믹학회지
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    • 제45권11호
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    • pp.750-754
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    • 2008
  • The artificial aggregates with dense surface layer (shell) was fabricated and the dependence of water emission rate upon the shell structures was studied. The EAF dust containing many flux components and waste white clay with ignition loss of above 48% were used as for liquid phase and gas forming agents during a sintering process respectively. In addition, the shell structure was modified with various processes and the modification effect on water emission rate was analyzed. The pores under $10{\mu}m$ were found in the sintered artificial light aggregates and disappeared by incorporating to a bigger pore during re-sintering. The water emission rate in an initial step depended on a void content of aggregates filled in a bottle rather than a shell structure. But, after 7 days where the water emission of the aggregate with a shell is above 40%, the shell of aggregates suppressed the water emission. The core of aggregates was exposed and most shell was lost when crushed to smaller size so, the ability for suppressing water emission of the crushed aggregates decreased. The activation energy for the water emission was $3.46{\pm}0.25{\times}10^{-1}$J/mol for the most specimens showing that the activation energy is irrelevant to the pore size distribution and shell structure.

SELECTED ADVANCES IN SHEET MATERIAL FORMING

  • Lee, Daeyong-
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1994년도 박판성형기술의 진보
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    • pp.1-9
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    • 1994
  • Three recent developments made at Rensselaer in sheet material forming processes are briefly reviewed in this paper. These advances represent three broad disciplines of Process Simulation, Forming Processes, and Computer-Aided Measurement Methods. The first development deals with simple and quick computer simulation of 2D sheet forming process without depending on popular finite element analysis methods. An analytical method based on a thin shell theory accounts for bending and unbending effects, and is capable of simulating practical sheet metal forming processes under the plane strain condition. The second area is concerned with innovative methods to improve formability of sheet materials by temperature gradient forming. The drawing limit is increased by such an improved temperature gradient forming process. The third and final area deals with a totally new experimental technique to capture 3D geometry data and measure strain distributions of sheet metal parts using a digital 35mm SLR camera.

Impact of Fungus on Egg Shell of Tropical Tasar Silk Worm, Antheraea mylitta: An Ultra-structural Approach

  • Barsagade, Deepak Dewaji;Pankule, Sushama Dilip;Tembhare, Dnyaneshwar Bapuji
    • International Journal of Industrial Entomology and Biomaterials
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    • 제18권2호
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    • pp.77-82
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    • 2009
  • The egg shell of the tropical tasar silkworm, Antheraea mylitta is formed from the substances secreted by the follicular epithelium during the late vitellogenic stage. TEM study reveals the inner travecular and outer lamellar layer of chorion. The travecular layer is composed of the innermost wax layer, inner and outer chorionic layer. The inner and outer chorionic layers are connected to each other by vertical pillers forming of cavities. The lamellar layer is perforated by the aeropyles. SEM study reveals the differentiation of an anterior surface of the egg shell into four zones-micropylar, edge, aeropyles crown and disc zone. In the mycosis infected eggs the aeropyles and egg-shell surface are fully packed with the hyphae of the fungus, Aspergillus sydowi blocking of plastron respiration and causing the death of developing embryo so that mycosis infected eggs become sterile.

항성풍 거품 내에서의 초신성 잔해의 동역학적 구조 (DYNAMICAL INTERACTION OF SUPERNOVA REMNANT WITH PRE-EXISTING WIND BUBBLE)

  • 최승언;차승훈;구본철
    • 천문학논총
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    • 제11권1호
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    • pp.27-47
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    • 1996
  • We have performed the high resolution computer simulation with 1D spherical hydrodynamic code in order to study the dynamical evolution of supernova ejecta interacting with a pre-existing fast wind structure. The fast wind structure has been calculated with $M_{in}=3{\times}10^{-6}M_{\odot}yr^{-1}$ and ${\upsilon}_{in}=1000km/sec$, which velocity is higher than the critical velocity relating to the initial radiative cooling. The fast wind becomes initially adiabatic. After a shell formation time of ${\sim}4000yrs$, the wind becomes radiative cooling at the shell zone, forming a thin dense radiative shell and an adiabatic wind bubble afterward. When supernova explodes in the wind center at 20,000yrs after the wind evolves, the supernova ejecta, which has a dense distribution of ${\rho}{\propto}r^{-n}$(here we have n = 9), interacts initially with, the understood wind zone, producing forward and reverse shocks. The reverse shock heats the supernova ejecta and its temperature increases. In this study, as the mass of the supernova ejecta is larger than that of the wind shell ($M_{ej}=5M_{\odot}$, $M_{sw}=2M_{\odot}$), we can conform two shell structures: an outer shell by the supernova ejecta and a secondarily shocked wind shell by it. The secondarily shocked wind shell should accelerates in this case to be R-T unstable, consequently producing the knots.

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2-Layer 블랭크를 적용한 자동차 배기 부품의 박판 성형 해석 및 적용 (A Study on the 2-Layered Sheet Metal Forming Analysis and Applications in Automotive Exhaust Component)

  • 노기태;정우식;문명수
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 추계학술대회 논문집
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    • pp.318-321
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    • 2005
  • The shell part is made of 2-layered blank because of functional requirements. To investigate the draw formability in this kind of part, the 2-layered sheet metal forming analysis process should be stipulated. First of all, treatment of contact with each blank must be considered to prevent the penetration on the each blank. Subsequently, applying the draw bead force is considered carefully because application of drawbead force for analysis is different with equivalent drawbead force. Formability as like crack, neck and wrinkles is estimated by FLD(Forming Limit Diagram) and thinning. A feasibility of the 2-layered sheet metal forming analysis process study is verified compare 2-layered sheet metal forming analysis with experimental results.

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선체 곡판 완성도 평가용 3차원 곡형의 제작 자동화를 위한 생산 정보 산출 시스템 (Manufacturing Information Calculation System for Production Automation of 3-dimensional Template Used to Evaluate Shell Plate Completeness)

  • 류철호;손승혁;심휘강;김영민;김병섭;정창환;황인혁;신종계
    • 대한조선학회논문집
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    • 제55권2호
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    • pp.136-143
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    • 2018
  • 3-D templates are produced to evaluate completeness of the shell plates during the forming process, which is an essential step for the ship production. They are mostly produced in advance during the detail/production design stage, but occasionally they are requested by the shell plate forming department, because it is impossible to predict accurately the necessities of them at the design stage. This results in a huge loss of man-hour and a bottleneck. In order to resolve this issue while reducing the dependence on other department, the process of manufacturing the 3-D templates needs to be automated. Therefore, this study proposes an automatic system that calculates the manufacturing information of the 3-D templates with only geometric information of the shell plates. The system considers the thickness and the cutting method of the parts of the 3-D templates and some options are provided to reflect the intention of the worker.

연속체요소 및 손상이론을 이용한 고강도강 차량부품의 변형기구와 파단 예측 (Prediction of Deformation Mechanism and Fracture for an Auto-Part with Advanced High Strength Steel using Solid Element and Damage Theory)

  • 곽종환;윤석주;김세호;박종규;한홍근
    • 소성∙가공
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    • 제26권5호
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    • pp.293-299
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    • 2017
  • In this paper, finite element stamping analysis was carried out for the front lower arm to examine the applicability of solid element with damage theory to predict shear fracture phenomena induced by sheared edge as well as deformation mechanisms. Mechanical properties related to deformation and damage theory were determined from tensile test. Shear fracture was predicted by normalized Cockcroft-Latham model with initial imposition of the damage value along the sheared edge. Simulation results illustrated that the analysis with solid element and damage theory predicted edge profile, strain distribution, and forming load more accurately than the analysis with shell element. Simulation with solid element can also predict the shear fracture more exactly comparing to analysis with shell element and forming limit curve.