• Title/Summary/Keyword: Sheet Model

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Effects of Heating Conditions in the Straightening of Sheet Metal Distortion (박판재 변형의 가열교정에서 가열면적의 영향)

  • Park, Jun-Hyoung;Kim, Jae-Woong;Kim, Ki-Chul;Jun, Joong-Hwan
    • Journal of Welding and Joining
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    • v.26 no.4
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    • pp.79-84
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    • 2008
  • Use of sheet metal structure is increased in various fields such as automobile, aerospace and communication equipment industry. When this structure is welded, welding distortion is generated due to the non-uniformity of temperature distribution. Recently welding distortion becomes a matter of great importance in the structure manufacture industry because it deteriorates the product's quality by bringing about shape error. Accordingly many studies for solving the problems by controlling the welding distortion are being performed. However, it is difficult to remove all kinds of distortion by welding process, though various kinds of methods for reducing distortion are applied to production. Consequently, straightening process is operated if the high precision quality is requested after welding. The local heating method induces compression plastic deformation by thermal expansion in the heating stage and then leaves constriction of length direction in the cooling stage. Accordingly, in the case of sheet metal structure, straightening effect is expected by heating for the part of distortion. This study includes numerical analysis of straightening effect by the local heating method in distortion comes from production of welded sheet metal structure. Particularly straightening effect followed by dimensions of heating area is analyzed according to the numerical analysis. The numerical analysis is performed by constructing 3-dimensional finite element model for 0.4mm stainless steel-sheet metal. Results of this study confirm that straightening effect changes as heating area increases and the optimum value of heating area that proves the maximum straightening effect exists.

Yield Functions Based on the Stress Invariants J2 and J3 and its Application to Anisotropic Sheet Materials (J2 와 J3 불변량에 기초한 항복함수의 제안과 이방성 판재에의 적용)

  • Kim, Y.S;Nguyen, P.V.;Kim, J.J.
    • Transactions of Materials Processing
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    • v.31 no.4
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    • pp.214-228
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    • 2022
  • The yield criterion, or called yield function, plays an important role in the study of plastic working of a sheet because it governs the plastic deformation properties of the sheet during plastic forming process. In this paper, we propose a novel anisotropic yield function useful for describing the plastic behavior of various anisotropic sheets. The proposed yield function includes the anisotropic version of the second stress invariant J2 and the third stress invariant J3. The anisotropic yield function newly proposed in this study is as follows. F(J2)+ αG(J3)+ βH (J2 × J3) = km The proposed yield function well explains the anisotropic plastic behavior of various sheets by introducing the parameters α and β, and also exhibits both symmetrical and asymmetrical yield surfaces. The parameters included in the proposed model are determined through an optimization algorithm from uniaxial and biaxial experimental data under proportional loading path. In this study, the validity of the proposed anisotropic yield function was verified by comparing the yield surface shape, normalized uniaxial yield stress value, and Lankford's anisotropic coefficient R-value derived with the experimental results. Application for the proposed anisotropic yield function to aluminum sheet shows symmetrical yielding behavior and to pure titanium sheet shows asymmetric yielding behavior, it was shown that the yield curve and yield behavior of various types of sheet materials can be predicted reasonably by using the proposed new yield anisotropic function.

A Behaviour Analysis on Clayey Ground and Steel Sheet Piles Subjected to Unsymmetrical Surcharges (편재하중을 받는 점토지반과 강널말뚝의 거동해석)

  • Lee, Moon Soo;Lee, Byoung Koo;Jeong, Jin Seob;Kim, Chan Kee
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.14 no.4
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    • pp.977-988
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    • 1994
  • In this paper, the comparisons between field measurments and numerical results ware performed for the settlements, lateral displacement in Jinwol interchange works on the Honam express way whose site was improved by sand drain for the constructions of over bridges, piers and abutments. The computer program was developed by coupling Biot's equation with Sekiguchi's elasto-viscoplastic model under plane strain conditions. Steel pipe piles for piers were replaced into the equivalent steel sheet pile wall. The characteristics of behavior for both the soil foundations and the sheet piles wall were investigated with the variation of axial force on the wall, rigidity of the wall, supported condition of sheet pile into hard strata and the location of anchored point.

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Calculation of Sidewall Lateral Stiffness of a Radial Tire Using Material Properties of Rubber Compounds (고무배합물의 물성을 이용한 레이디얼 타이어의 사이드월 횡강성 계산)

  • Kim, Yong-Woo;Kim, Jong-Guk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.10
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    • pp.1667-1675
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    • 2003
  • This paper has considered the calculation of lateral stiffness of radial tire's sidewall, which consists of cord stiffness and rubber sheet stiffness, by using the material constants of rubber compounds of tire. We have suggested and illustrated how to calculate the rubber sheet lateral stiffness by considering the following aspects. First, the rubber sheet consists of various kinds of rubber compounds with different thickness along the sidewall in the radial direction. Secondly, equivalent Young's modulus of the rubber sheet can be calculated by using available experimental data of rubber compounds. The present method enables us to divide the calculation domain as many as we want, which can reduce numerical error in the calculation of geometrical and mechanical properties. We have illustrated the calculation by using the data of the radial tire for passenger car of P205/60R15.

Economic Analysis Considering Traffic Characteristics for the Glass Fiber Sheet Reinforced Asphalt Pavement (교통 특성에 따른 유리섬유 시트 보강 아스팔트포장의 경제성 분석)

  • Cho, Sam-Deok;Lee, Dae-Young;Han, Sang-Ky;Kim, Nam-Ho
    • Journal of the Korean Geosynthetics Society
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    • v.1 no.1
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    • pp.53-61
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    • 2002
  • Even though a lot of laboratory and field tests for asphalt pavements using geosynthetics have been conducted recently, any rational and systematic analysis for the economic efficiency of the asphalt pavement systems reinforced by using geosynthetics has not been proposed yet. In this study, the economic analysis considering the traffic characteristics for the glass fiber sheet reinforced asphalt pavement was performed using the Life Cycle Cost Analysis(LCCA) which is commonly used for the economic analysis technique. The economic efficiency for the glass fiber sheet reinforcement and the traffic characteristics was examined by applying the test results from the literature review to the economic analysis model.

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A development of tracking model for the cause of defect electrical sheet(grain oriented) (전기강판 GO재 재질불량원인 추적 Model개발)

  • 김상철
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1991.10a
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    • pp.423-439
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    • 1991
  • 본 연구의 목적은 당제철소에서 생산하는 제품중 전기강판 방향성 제품의 제질(철손) 불량원인을 추적하여 조업 guidance를 제시하는 model개발이다. model개발은 현장조업 data에 대해 상관분석, 회귀분석, 분산분석등의 통계적분석을 통하여 재질에 영향을 미치는 주 관련인자들의 조업기준 재정립과 menu화면에 의한 자동 불량원인 추적 model을 개발하였으며, model개발을 위한 사용 tool은 SAS package를 활용하였다.

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Investigation into Low Velocity Impact Characteristics of the Stainless Steel Sheet with Thickness of 0.7 mm on the Stretching Condition using Three-Dimensional Finite Element Analysis (3 차원 유한요소해석을 이용한 스트레칭 조건에서의 두께 0.7mm 스테인레스 강판의 저속 충격 특성 분석)

  • Ahn, Dong-Gyu;Moon, Kyung-Je;Jung, Chang-Gyun;Yang, Dong-Yol
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.8
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    • pp.80-87
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    • 2008
  • This paper investigated into the impact characteristics of the stainless sheet with thickness of 0.7 mm on the stretching boundary condition through three-dimensional finite element analysis. High speed tensile tests were carried out to obtain strain-stress relationships with the effects of the strain rate. The FE analysis was performed by the ABAQUS explicit code. In order to improve an accuracy of the FE analysis, the hyper-elastic model and the damping factor were introduced. Through the comparison of the results of the FE analyses and those of the impact tests, a proper FE model was obtained. The results of the FE analyses showed that the absorption rate of energy maintains almost 82.5-83.5% irrespective of the impact energy level and the diameter of the impact head. From the results of FE analyses, variations of stress, strain, dissipation energy, strain energy density, and local deformation characteristics in the stainless sheet during the collision and the rebound of the impact head were quantitatively examined. In addition, it was shown that the fracture of the specimen occurs when the plastic strain is 0.42 and the maximum value of the plastic dissipation energy of the specimen is nearly 1.83 J.

Analysis of Springback and Die Material Suitability in the UHSS Sheet Forming Process (초고강도 강판 성형 시의 스프링백 해석 및 금형 소재 적합성 검토)

  • Oh, I.S.;Yun, D.Y.;Cho, J.H.;Lee, M.G.;Kim, H.Y.;Kim, H.J.
    • Transactions of Materials Processing
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    • v.29 no.4
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    • pp.203-210
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    • 2020
  • In this study, formability and springback behavior of 1.5 GPa grade ultra-high strength steel (UHSS) sheet were predicted through the finite element simulation, and structural stability of the forming dies was verified by the coupled forming-structural analysis. Uniaxial tension and uniaxial tension-compression tests were performed to obtain experimental data for modeling the springback properties of the sheet material. The springback values predicted by simulation were compared with those from actual measurements. The results calculated from the kinematic hardening model were found to be much more accurate than those from the isotropic hardening model. Deformation of the forming die and springback of the product were calculated by the coupled forming-structural analysis. The higher the strength of the die material, the smaller the surface displacement of the die and the springback of the product. The internal stresses of the dies made of three materials, FC300, FCD550 and STD11 were compared with the yield stress of each material. The results provided a basis for determining the most suitable material for each part of the die set. As a result, simulation techniques have been established for predicting formability and springback in the UHSS sheet forming process.

Modeling of a Gasoline Spray Impinging on a Wall (벽면충돌 가솔린 분무 모델)

  • 김태완;원영호;박정규
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.5
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    • pp.30-37
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    • 2001
  • Most gasoline engines employ a port injection system to achieve the better fuel-air mixing. A part of injected fuels adheres to the wall or intake valve and forms a film of liquid fuel. The other is secondarily atomized by the spray-wall interaction. A better understanding of this interaction will help in designing injection systems and controlling the strategies to improve engine performance and exhaust emissions. In the present research, the spray-wall interaction was investigated by a laser sheet visualization method. The shape of sprays was pictured at various impinging velocities and angles. The fuel dispersion was estimated by fluorescence light, and the atomization was evaluated by the enlarged images of droplets. The experimental results were compared with model predictions which are based on OPT method. The model has been modified to have the better agreement with the experimental result, and was implemented in the KIVA-II code.

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A nonlocal strain gradient refined plate model for thermal vibration analysis of embedded graphene sheets via DQM

  • Ebrahimi, Farzad;Barati, Mohammad Reza
    • Structural Engineering and Mechanics
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    • v.66 no.6
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    • pp.693-701
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    • 2018
  • This paper develops a nonlocal strain gradient plate model for vibration analysis of graphene sheets under thermal environments. For more accurate analysis of graphene sheets, the proposed theory contains two scale parameters related to the nonlocal and strain gradient effects. Graphene sheet is modeled via a two-variable shear deformation plate theory needless of shear correction factors. Governing equations of a nonlocal strain gradient graphene sheet on elastic substrate are derived via Hamilton's principle. Differential quadrature method (DQM) is implemented to solve the governing equations for different boundary conditions. Effects of different factors such as temperature rise, nonlocal parameter, length scale parameter, elastic foundation and aspect ratio on vibration characteristics a graphene sheets are studied. It is seen that vibration frequencies and critical buckling temperatures become larger and smaller with increase of strain gradient and nonlocal parameter, respectively.