• 제목/요약/키워드: Sheet Metal

검색결과 1,293건 처리시간 0.03초

A meshfree adaptive procedure for shells in the sheet metal forming applications

  • Guo, Yong;Wu, C.T.;Park, C.K.
    • Interaction and multiscale mechanics
    • /
    • 제6권2호
    • /
    • pp.137-156
    • /
    • 2013
  • In this paper, a meshfree shell adaptive procedure is developed for the applications in the sheet metal forming simulation. The meshfree shell formulation is based on the first-order shear deformable shell theory and utilizes the degenerated continuum and updated Lagrangian approach for the nonlinear analysis. For the sheet metal forming simulation, an h-type adaptivity based on the meshfree background cells is considered and a geometric error indicator is adopted. The enriched nodes in adaptivity are added to the centroids of the adaptive cells and their shape functions are computed using a first-order generalized meshfree (GMF) convex approximation. The GMF convex approximation provides a smooth and non-negative shape function that vanishes at the boundary, thus the enriched nodes have no influence outside the adapted cells and only the shape functions within the adaptive cells need to be re-computed. Based on this concept, a multi-level refinement procedure is developed which does not require the constraint equations to enforce the compatibility. With this approach the adaptive solution maintains the order of meshfree approximation with least computational cost. Two numerical examples are presented to demonstrate the performance of the proposed method in the adaptive shell analysis.

Fe-계 연자성 금속분말을 이용한 940 MHz 단거리 전용 통신 (DSRC) 대역 전파 흡수체 (Electromagnetic Wave Absorber Sheet for 940 MHz Dedicated Short Range Communication Frequency Bands Using Fe Based Alloy Soft Magnetic Metal Powder)

  • 김병철;서만철;윤여춘
    • 한국재료학회지
    • /
    • 제29권6호
    • /
    • pp.363-370
    • /
    • 2019
  • The recent development of information and communication technologies brings new changes to automobile traffic systems. The most typical example is the advancement of dedicated short range communication(DSRC). DSRC mainly consists of an intelligent transportation system(ITS), an electronic toll collection system(ETCS) and an advanced traveler information system(ATIS). These wireless communications often cause unnecessary electromagnetic waves, and these electromagnetic waves, in turn, cause frequent system malfunction. To solve this problem, an absorber of electromagnetic waves is suggested. In this research, various materials, such as powdered metal and iron oxides, are used to test the possibility for an effective absorption of the unnecessary electromagnetic waves. The various metal powders are made into a thin sheet form by compositing through processing. The electromagnetic characteristics(complex permittivity, complex permeability) of the fabricated sheet are measured. As a result, we achieve -6.5 dB at 940 MHz(77.6 % absorption rate) with a 1.0 mm-thickness electromagnet wave absorber, and -9.5 dB at 940 MHz(88.8 % absorption rate) with a 2.0 mm-thickness absorber.

A Study on a Dual Electromagnetic Sensor System for Weld Seam Tracking of I-Butt Joints

  • Kim, J.-W.;Shin, J.-H.
    • International Journal of Korean Welding Society
    • /
    • 제2권2호
    • /
    • pp.51-56
    • /
    • 2002
  • The weld seam tracking system for arc welding process uses various kinds of sensors such as arc sensor, vision sensor, laser displacement sensor and so on. Among the variety of sensors available, electro-magnetic sensor is one of the most useful methods especially in sheet metal butt-joint arc welding, primarily because it is hardly affected by the intense arc light and fume generated during the welding process, and also by the surface condition of weldments. In this study, a dual-electromagnetic sensor, which utilizes the induced current variation in the sensing coil due to the eddy current variation of the metal near the sensor, was developed for arc welding of sheet metal I-butt joints. The dual-electromagnetic sensor thus detects the offset displacement of weld line from the center of sensor head even though there's no clearance in the joint. A set of design variables of the sensor was determined far the maximum sensing capability through the repeated experiments. Seam tracking is performed by correcting the position of sensor to the amount of offset displacement every sampling period. From the experimental results, the developed sensor showed the excellent capability of weld seam detection when the sensor to workpiece distance is near less than 5 ㎜, and it was revealed that the system has excellent seam tracking ability for the I-butt joint of sheet metal.

  • PDF

오토블랭크를 이용한 자동차 금형의 공정개선 (Process Improvement of Automobile Die using AutoBlank)

  • 임지열;김상주;이종문;김헌영
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2001년도 추계학술대회 논문집
    • /
    • pp.358-363
    • /
    • 2001
  • In sheet metal forming, material cost and die process number are very important manufacturing process for an economic die-making. In this report on implemention of a computer aided sheet-metal nesting program for nesting of irregular shaped blank on ae coil strip of limit width. The result of the computing in the nesting program reduced material cost and die process number.

  • PDF

Improving Process Stability Using Design of Experiments

  • Ko, Je-Suk
    • Journal of the Korean Data and Information Science Society
    • /
    • 제17권2호
    • /
    • pp.633-645
    • /
    • 2006
  • The sheet metal stamping process continues to be a challenge to the field of science and engineering. The focus of this paper is to gain a better understanding of the sheet metal stamping process. By using Finite Element analysis and Design of Experiments, we are trying to analyze the stamping variables and determine which ones influence the stamping operations most.

  • PDF

Ceramic sheet에 함침된 metal-silicate의 제습특성 (Dehumidification characterization of metal-silicate impregnated in ceramic sheet)

  • 이창모;유윤종;김홍수;김준수;김시경;안영수;양오봉
    • 한국에너지공학회:학술대회논문집
    • /
    • 한국에너지공학회 2002년도 춘계 학술발표회 논문집
    • /
    • pp.167-172
    • /
    • 2002
  • 근년 들어 냉난방 효율의 향상과 에너지의 효율적인 이용 측면에서 건물의 밀폐성이 증가함과 동시에 쾌적한 주거환경 및 작업 환경을 위해 실내 환경 조건의 조절에 대한 관심이 높아짐에 따라 온도와 습도 조절의 필요성이 증대되고 있다. 쾌적한 환경을 위해 은도도 중요한 요소 중 하나지만 온도보다 습도에 의한 유해성이 더 크게 작용하기 때문에 습도 조절에 대한 필요성이 증대되고 있다.(중략)

  • PDF

금속박막의 물리적 성질(I)(증착속도에 따르는 구조변화) (-Physical Properties of Metal Thin Film-(Changes of Structure with Evaporation Rates))

  • 백수현;조현춘
    • 대한전자공학회논문지
    • /
    • 제24권6호
    • /
    • pp.980-985
    • /
    • 1987
  • The thin metal films of Cr, Al, Mn and were made in various evaporation rates with 100\ulcornerthickness under 2x10**-9 bar vacuum level. We analized and discussed the relationships between changes of structure, morphology and sheet resistance, light transmittance for the corresponding evaporation rates. As the evaporation rates were decreased at higher rates, grain sizes of all film were decreased, however both of the sheet resistance and light transmittance were increased. At lower evaporation rate, films of Cr and Cu porduced non-stoi-chiometric oxides but Al an Mn showed up amorphous structures.

  • PDF

외연적 탄소성 유한요소법에 의한 3차원 박판금속 성형해석 프로그램 개발 (Development of 3D Sheet Metal Forming Analysis Program by explicit finite element method)

  • 정완진
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1997년도 춘계학술대회논문집
    • /
    • pp.217-221
    • /
    • 1997
  • In this study, 3D sheet metal forming analysis program is developed by explicit finite element method. In this program, analysis flow just follows the real engineering process to provide the user intuitive understanding and smooth contact alorithm improves the accuracy of stress prediction. The capability of this program are demonstrated by various examples.

  • PDF

파이버 레이저에 의한 고속 키 홀 용접 (High speed key-hole welding by fiber laser)

  • 박서정;장웅성;천창근;주성민
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2006년도 춘계 학술대회 개요집
    • /
    • pp.195-197
    • /
    • 2006
  • The present study examined the characteristics of high speed welding thin metal sheet using single mode fiber laser of averaged maximum output power 300 W. Due to the fiber laser that has a good quality of beam can make a very small focusing beam size, thin metal sheet welding and high speed key hole welding can be peformed by high power density.

  • PDF

삼차원 프레스가공 시뮬레이션 기술을 활용한 수요가 가공공정 분석과 최적 재질선정 (Press forming severity analysis and selection of optimum sheet steel properties for customer lines by using 3-D simulation program.)

  • 박기철;한수식
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1996년도 자동차부품 제작기술의 진보
    • /
    • pp.111-131
    • /
    • 1996
  • In order to analyze stamping processes and to select optimum material properties of sheet steels for customer lines, 3-dimensional finite element analysis software were used. Commercial explicit finite element code, PAM-STAMP, was able to simulate 3-dimensional press formed parts with good accuracy and gave some useful results by orthogonal array experiments. Deformation of draw-bead were predicted by ABAQUS accurately, so that material selection for those parts by simulation were possible.