• Title/Summary/Keyword: Sheet Function

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Yield Functions Based on the Stress Invariants J2 and J3 and its Application to Anisotropic Sheet Materials (J2 와 J3 불변량에 기초한 항복함수의 제안과 이방성 판재에의 적용)

  • Kim, Y.S;Nguyen, P.V.;Kim, J.J.
    • Transactions of Materials Processing
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    • v.31 no.4
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    • pp.214-228
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    • 2022
  • The yield criterion, or called yield function, plays an important role in the study of plastic working of a sheet because it governs the plastic deformation properties of the sheet during plastic forming process. In this paper, we propose a novel anisotropic yield function useful for describing the plastic behavior of various anisotropic sheets. The proposed yield function includes the anisotropic version of the second stress invariant J2 and the third stress invariant J3. The anisotropic yield function newly proposed in this study is as follows. F(J2)+ αG(J3)+ βH (J2 × J3) = km The proposed yield function well explains the anisotropic plastic behavior of various sheets by introducing the parameters α and β, and also exhibits both symmetrical and asymmetrical yield surfaces. The parameters included in the proposed model are determined through an optimization algorithm from uniaxial and biaxial experimental data under proportional loading path. In this study, the validity of the proposed anisotropic yield function was verified by comparing the yield surface shape, normalized uniaxial yield stress value, and Lankford's anisotropic coefficient R-value derived with the experimental results. Application for the proposed anisotropic yield function to aluminum sheet shows symmetrical yielding behavior and to pure titanium sheet shows asymmetric yielding behavior, it was shown that the yield curve and yield behavior of various types of sheet materials can be predicted reasonably by using the proposed new yield anisotropic function.

An advanced criterion based on non-AFR for anisotropic sheet metals

  • Moayyedian, Farzad;Kadkhodayan, Mehran
    • Structural Engineering and Mechanics
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    • v.57 no.6
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    • pp.1015-1038
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    • 2016
  • In the current research an advanced criterion with non-associated flow rule (non-AFR) for depicting the behavior of anisotropic sheet metals is presented to consider the strength differential effects (SDEs) for these materials. Owing to the fact that Lou et al. (2013) yield function is dependent on structure of an anisotropic material (BCC, FCC and HCP), an advanced yield function with inspiring of Yoon et al. (2014) yield function is proposed which is dependent upon anisotropic structures. Furthermore, to compute Lankford coefficients, a new pressure sensitive plastic potential function which would be dependent to anisotropic structure is presented and coupled with the proposed yield function with employing a non-AFR in a novel criterion which is called here 'dvanced criterion'. Totally eighteen experimental data are required to calibrate the criterion contained of directional tensile and compressive yield stresses for the yield function and directional Lankford coefficients for the plastic potential function. To verify the criterion, three anisotropic sheet metals with different structures are taken as case studies such as Al 2008-T4 (a BCC material), Al 2090-T3 (a FCC material) and AZ31 (a HCP material).

Finite Element Simulation of Axisymmetric Sheet Hydroforming Processes (축대칭 박판 액압 성형 공정의 유한요소 시뮬레이션)

  • 구본영;김용석;금영탁
    • Transactions of Materials Processing
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    • v.9 no.6
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    • pp.590-597
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    • 2000
  • A finite element formulation lot the simulation of axisymmetric sheet hydroforming is proposed, and an implicit program is coded. In order to describe normal anisotropy of steel sheet, Hill's non-quadratic yield function (Hill, 1979) is employed. Frictional contacts among sheet surface, rigid tool surface, and flexible hydrostatic pressure are considered using mesh normal vectors based on finite element of the sheet. Applied hydraulic pressure is also considered as a function of forming rate and time and treated as an external loading. The complete set of the governing relations comprising equilibrium and interfacial equations is approximately linearized for Newton-Raphson algorithm. In order to verify the validity of the developed finite element formulation, the axisymmetric bulge test is simulated. Simulation results are compared with other FEM results and experimental measurements and showed good agreements. In axisymmetric hydroforming processes of a disk cover, formability changes are observed according to the hydraulic pressure curve changes.

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Effect of Fiber Content and Fiber Orientation on the Tensile Strength in Glass Mat Reinforced Thermoplastic Sheet (GMT Sheet에서 섬유함유율 및 섬유배향이 인장강도에 미치는 영향)

  • Lee, Jung-Ju;Lee, Dong-Gi;Sim, Jae-Ki;Jo, Seon-Hyung;Kim, Jin-Woo
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.186-191
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    • 2004
  • we can say that the increasing range of the value of GMT Sheet's tensile strength in the direction of fiber orientation is getting wider as the fiber content increases. It shows that the value of GMT Sheet's tensile strength in the direction of fiber orientation 90 is similar with the value of pp's intensity when fiber orientation function is J= 0.7, regardless of the fiber content. Tensile strength of GMT Sheet is affected by the fiber orientation distribution more than by the fiber content.

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Analysis of Permeability Characteristic for Z type Steel Sheet Pile by Field Test (현장시험 시공을 통한 Z형 강널말뚝의 현장차수특성 분석)

  • 이용수;정하익;홍승서;이광범;김상진
    • Proceedings of the Korean Geotechical Society Conference
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    • 2000.03b
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    • pp.325-330
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    • 2000
  • In general steel sheet pile use the containment system, vertical barrier systems for waste disposal and landfill purposes, roads in excavation which have a more permanent character or temporary structure. The sheet pile joints between section of the wall are sealed with a filter material arid the resistance to seepage is a function of the type of material employed. The aim of this paper is to review a characteristic of permeability for Z type sheet pile by field test in various condition.

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Optimization of Sheet Metal Forming Process by using Decision-Making Theory (의사결정이론을 이용한 박판성형공정의 최적화)

  • Kim, Kyung-Mo;Yin, Jeong-Je
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.2
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    • pp.125-136
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    • 2012
  • Wrinkle and fracture are two major defects frequently found in the sheet metal forming process. In this process there are more than one design attributes to optimize and several uncontrollable factors which cannot be ignored in determining the optimal values of design variables. Therefore, attempts to reduce defects through a traditional optimization technique are often led to failures. In this research, a new design method for reducing the wrinkle and fracture under uncontrollable factors is presented by using decision-making theory. To avoid the psychological difficulties in determining the scaling constants of the multi-attribute utility function by using the ordinary lottery questions, a pair-wise comparison procedure is adapted to avoid this problem. The effectiveness of the proposed method is illustrated through a robust design of sheet metal forming process of a side member of an automotive body.

Analytical Study of the Effect of Material Properties on the Formability of Sheet Metals based on the M-K Model (M-K 모델 기반의 박판금속 성형성 평가에서 물성의 영향에 대한 해석적 연구)

  • Lou, Y.;Kim, S.B.;Huh, H.
    • Transactions of Materials Processing
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    • v.19 no.7
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    • pp.393-398
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    • 2010
  • This paper investigates the effect of material properties on the formability of sheet metals based on the Marciniak-Kuczynski model (M-K model). The hardening behavior of the material is modeled as the Hollomon model with the strain rate effect. The yield surfaces are constructed with Hosford79 yield function. The material properties considered in this study include the R-value, the strain hardening exponent, the strain rate hardening exponent, and the crystal structure of the material. The effect of the crystal structure on formability is roughly expressed as the change of the yield surface by varying the value of the exponent in Hosford79 yield function. Results show that the R-value affects neither the magnitude nor the shape of right hand side of forming limit diagrams (FLDs). Higher strain hardening exponent and higher strain rate hardening exponent improve the formability of sheet metals because they stabilize the forming processes.

Approximate Yield Criterion for Voided Anisotropic Ductile Materials

  • Kim, Youngsuk;Sungyeun Won;Kim, Dogsoo;Hyunsung Son
    • Journal of Mechanical Science and Technology
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    • v.15 no.10
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    • pp.1349-1355
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    • 2001
  • As most fractures of ductile materials in metal forming processes occurred due to the results of evolution of internal damage - void nucleation, growth and coalescence. In this paper, an approximate yield criterion for voided (porous) anisotropic ductile materials is developed. The proposed approximate yield function is based on Gurson's yield function in conjunction with the Hosford's non-quadratic anisotropic yield criterion in order to consider the characteristic of anisotropic properties of matrix material. The associated flow rules are presented and the laws governing void growth with strain are derided. Using the proposed model void growth of an anisotropic sheet under biaxial tensile loading and its effect on sheet metal formability are investigated. The yield surface of voided anisotropic sheet and void growth with strain are predicted and compared with the experimental results.

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A study on structure and separation orientation of fiber-reinforced thermoplastic sheet (섬유강화 플라스틱 복합판의 구조와 분리.배향에 관한 연구)

  • Lee, Dong-Gi;Cho, Kwang-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.2
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    • pp.104-113
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    • 1993
  • Characteristics of fiber-reinforced thermoplastic sheet depend on the quantity and shape of fibers. During a molding process of composites, the fiber-maxtrix separation and fober orientation are caused by the flow during the molding process. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation-orientation and molding conditions. The correlation between the separation and the orientation have to be clarified for designing the fiber structure. In this paper, the degree of nonhomogeneity which is a measure of the separation is obtained using one-dimensional rectangular shaped part compression molding. And the orientation function is defined and measured by the image processing using soft X-rayed photograph and image scammer. Correlation between the degree of nonhomogeneity and the orientation function is discussed.

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Study on the biodegradable PLA sheet with multiple functionalities (복합기능성 생분해 PLA 시트에 관한 연구)

  • Lee, KyuDong;Kim, JongKyun;Lee, KyuDeug;Zun, Hyungdo;Kim, ChiGon;Yoon, KyungBae
    • The Journal of the Convergence on Culture Technology
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    • v.5 no.1
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    • pp.341-346
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    • 2019
  • The study aims to provide a study on the mixing ratios and manufacturing methods of biodegradable PLA sheets for mid - term introduction, A 3-layer process was introduced to produce a multifunctional multi-layer structure sheet having improved heat resistance, impact resistance and transparency while having anti-fogging functionality as a biodegradable PLA sheet used for the purpose of anti-fogging function. Inner layer, core layer and outer layer were mixed and extruded. The inner layer and core layer were studied for a biodegradable PLA multi-layer sheet structure having inner hardness and high heat resistance and outer layer for imparting antifogging function. By applying the results of this study, plastic PLA properties and heat-resistant temperature can be improved to replace and expand plastics.