• Title/Summary/Keyword: Sheet Forming

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Experimental Determination of the Optimum Blank Shape in Rectangular Cup Drawing (사각 컵 드로잉 공정에서의 최적 블랭크 형상 결정)

  • 배원병;허병우;김호윤;이영석
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.12
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    • pp.68-71
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    • 1998
  • Rectangular deep drawing process is widely used in sheet metal forming. But there are various defects such as earring, wrinkling, tearing, etc. In order to avoid the defects, an optimum blank shape is required. But it has not been generalized to determine the optimum blank shape because deep drawing processes are involved in complex process parameters. So, it is very necessary to do research systematically about determining the optimum blank shape of deep drawing process. In this study a rectangular cup drawing test has been carried out to determine the optimum blank shape for various stainless steel sheets. From the test, a new blank model, which has no earring, is proposed.

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The Spring-back Phenomena in Soild Phase Bending of Glass Fiber Reinforced Polypropylene (유리섬유 강화 Polypropylene의 고상굽힘성형시 Spring-back 현상)

  • 남궁천;김성일;이중희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.646-649
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    • 1995
  • An experimental and analyical investigations were undertaken to improve understanding of spring-back phenomena of chopped fiber reinforced thermoplastic composite sheet. The materials tested contained 20, 35, 40 percent by weight of readomly oriented glass fiber in a prolypropylene matrix. The simple bending tests were performed at temperatures ranging form 75 .deg. c to 150 .deg. c with 25 .deg. c increment and at punch speed of 1mm/sec and 0.01mm/sec. The spring-back angel measured in pure bending is compared with the prediction base on the analytical model. Good agreement between experimental and predicted results was observed.

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Experimental Determination of the Optimum Blank Shape in Rectangular Cup Drawing

  • Bae, Won-Byong;Kim, Ho-Yoon;Hwang, Bum-Chul
    • International Journal of Precision Engineering and Manufacturing
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    • v.4 no.1
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    • pp.5-8
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    • 2003
  • The rectangular deep drawing process is widely used in sheet metal forming, but there are various associated defects, such as earing, wrinkling, tearing, etc. In order to avoid such defects, an optimum blank shape is required. Such an optimum blank shape cannot be generalized because deep drawing processes are involved in complex process parameters. So, it is necessary to do systematic research to determine the optimum blank shape for the deep drawing process. In this study, a rectangular cup drawing test has been carried out to determine the optimum blank shape for various stainless steel sheets. From the test, a new blank model, which has no earing, is propsed.

Synthesis of $TiO_2$ nantubes coupled with ${\alpha}-Fe_2O_3$ nanoparticles and investigation of their photoelectrochemical activity

  • Mao, Aiming;Park, Jong-Hyeok;Han, Gui-Young
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.99-102
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    • 2009
  • $TiO_2$ nanotube arraysdecorated with ${\alpha}-Fe_2O_3$ were prepared by forming a nanotube-like $TiO_2$ film on a Ti sheet using an anodization process, followed by electrochemical deposition treatment to decorate hematite (${\alpha}-Fe_2O_3$) nanoparticles on the $TiO_2$ nanotube arrays. The SEM and XRD results revealed that the ${\alpha}-Fe_2O_3$ nanoparticles were homogeneously embedded on the surface of the $TiO_2$ nanotube arrays. The activity of hydrogen production by photocatalytic water decomposition for the ${\alpha}-Fe_2O_3/TiO_2$ nanotube array composite was examined under visible light irradiation.

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Analysis of Sheet Metal Forming for Non-Axisymmetric Deep Drawing Products (비축대칭 디프 드로잉 제품의 박판 성형 해석)

  • 박동환;배원락;강성수
    • Transactions of Materials Processing
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    • v.10 no.3
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    • pp.185-192
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    • 2001
  • In order to obtain the optimal products in deep drawing process, elliptical deep drawing tests were carried out with several shape radii of the punch and die. As parameters on testing, shape radii of the punch and die were selected. In addition, the conventional shape radii have been determined by trial-and-error using industrial experience and post processing test, and only approximate shape radii of the punch and die have been presented. The optimal shape radii of the punch and die in elliptical deep drawing process with biaxisymmetric blank shape are proposed. In this study, we suggest the appropriate conditions to be applicable to the actual manufacturing processes through the experiment and finite element method.

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Analysis of Material Property Requirements on Automotive Stamping Parts (성형 해석에 의한 자동차 부품별 소재 요구 특성 분석)

  • Han S. S.;Kang Y. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.385-388
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    • 2004
  • The influence of material properties and process parameters on the strain distribution of stamping parts was studied by finite element method. For the parametric study, the investigation of variation of material properties was carried out with tensile test for a dozens of different steel sheets. The friction test for each surface and lubricants conditions are also carried out because the frictional characteristic is important parameter fur sheet metal forming. The geometry of stamping parts was measured by 3D scanner to build the tool model fer the FE analysis. As a result of analysis the major process parameter fer each automotive parts was investigated.

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Effect of Glass Additions on the Adhesion and Electrical Conductivity of Photoimageable Silver Paste

  • Lee, Eun-Heay;Heo, Yu-Jin;Kim, Hyo-Tae;Kim, Jong-Hee
    • Journal of the Microelectronics and Packaging Society
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    • v.18 no.4
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    • pp.63-70
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    • 2011
  • Anorthite forming glass frits in amounts up to 25 vol% of the silver powder were added to improve the adhesion between the conductor pattern formed by thick film photoimageable process and the low temperature co-fired ceramics (LTCC) substrate. The sheet resistance of the conductor pattern was raised from 0.13 ${\Omega}/{\square}$ to 2.25 ${\Omega}/{\square}$ as the volume percentage of glass frit increased up to 25 vol%. The adhesion strength was improved with this glass frit increase, but it decreased when the glass content exceeded 20 vol% which are possibly attributed to the liquid pool effect and the reduced fracture toughness in the interface between conductor and LTCC layer. The shrinkage of the width of the conductor pattern decreased with the addition of glass contents.

Flow Analysis of the Air Pocket in Draw Die (드로우 금형의 에어포켓 유출 유동해석)

  • Hwang, Se-Joon;Park, Warn-Gyu;Kim, Chul;Oh, Se-Wook;Cho, Nam-Young
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.345-348
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    • 2006
  • In sheet metal forming process using press and draw die some defect can be made because of the high pressure of air pocket between draw die and the product. The purpose of this study is to develop a program to decide an optimal combination of air vent hole size and number to prevent those defect on product. The air inside air pocket is considered as ideal gas and the compression and expansion is assumed as isentropic process. The mass flow is computed in two flow condition: unchocked and chocked condition. The present computation obtains required cross-sectional area of air vent hole for not exceeding the user specified pressure such as the pressure for yielding strength of the product or the pressure for unchocked flow. To validate the program the present results are compared with the results of other researchers and commercial CFD code.

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A Study on Development of NC Press Brake with Automatic Bending Control System (자동 절곡제어장치에 의한 NC 절곡기 개발에 관한 연구)

  • 송충현;김경석;김성식;최정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.418-421
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    • 2001
  • Press brake is used as bending and forming sheet metal in vehicle and many kind of industry. This paper deals with development of NC press brake based on high precision positioning device and software, which can be operated on personal computer. In this system, positioning device is used for controlling bending angle and operated by the developed software, which is database from material property, width and thickness of material. This study will make distribution in development of computer aided press brake.

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A Study on the Forming of Parts for Automobile using Fine Blanking Process (파인블랭킹 공정을 이용한 자동차용 부품의 가공에 관한 연구)

  • 한규택
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.10a
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    • pp.267.2-272
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    • 1998
  • The fine blanking is a process of press-working which makes possible to produce thick sheet metal parts of finished sheared surface and close dimensional accuracy over whole material thickness in single blanking operation. Fineblanked parts in general are characterized by their cleanly sheared surface over the whole stock thickness and accurate size for the specific functions. The fine blanking technology is urgently needed to remove secondary operations which are necessary in conventional blanking operation and cost reduction. In this study, the effect of material texture and vee-ring on parts for automobile is investigated by experimental observation and analysis.

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