• Title/Summary/Keyword: Sheet Bending

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A Study on the Criterion for Membrane/Shell Mixed Element and Analysis of Sheet Metal Forming Problem (박막/쉘 혼합요소를 이용한 박판성형 해석과 박막/쉘 판별조건에 관한 연구)

  • Jeong, Dong-Won;Yang, Gyeong-Bu
    • Journal of Ocean Engineering and Technology
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    • v.12 no.2 s.28
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    • pp.57-64
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    • 1998
  • This study is concerned with criterion for membrane to shell conversion in two-dimensional elastic-plastic finite element analysis using membrane/shell mixed element. It is well known that in the sheet metal forming some parts of the sheet deform under almost pure stretching (membrane) conditions, whereas other parts in contact with sharp tooling surfaces can develop significant bending strains. The membrane analysis has a short computational time however, in the membrane analysis the bending effects can not be condidered at all. On the other hand, the shell analysis allows the consideration of bending effects, but involves too much computational time. So Onatel),2), Yang et al3),4) developed the membrane/shell mixed element. Onate introduced the energy ratio parameter and Yang et al introduced the ratio of thickness to radius of curvature as the criterion. In the present study we propose a new criterion by using the angle between both side elements in the nodal point.

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Finite Element Analysis of Sheet Metal Forming Process Using Shell Element (쉘 요소를 이용한 박판성형공정의 유한요소해석)

  • Jung Dong-Won;Ko Hyung-Hoon;Lee Chan-Ho;You Ho-Young
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.1 s.178
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    • pp.152-158
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    • 2006
  • The AutoForm previously used the membrane element and it accomplished sheet metal forming analysis. The membrane analysis has been widely applied to various sheet metal forming processes because of its time effectiveness. However, it is well-known that the membrane analysis can not provide correct information for the processes which have considerable bending effects. In this research experimental results were compared with the analysis results obtained by using the shell element which is applied newly in the AutoForm commercial software. The shell element is a compromise element between continuum element and membrane element. The Finite element method by using shell element is the most efficient numerical method. From this research, it is known that FEA by using shell element can predict accurately the problems happened in actual experimental auto-body panel.

A Study on the Failure Behavior of Carbon Fiber Sheet Reinforced Mortar Using Acoustic Emission Technique (AE를 이용한 탄소섬유시트 강화 모르타르의 파괴거동에 관한 연구)

  • 이진경;이준현;장일영
    • Journal of the Korea Concrete Institute
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    • v.12 no.3
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    • pp.67-75
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    • 2000
  • It was well recognized that the damages associated mainly with the aging of civil infrastructures were one of very serious problems for assurance of safety and reliability. Recently carbon fiber sheet(CFS) has been widely used for reinforcement and rehabilitation of damaged concrete beam. However, the fundamental mechanism of load transfer and its load-resistant for carbon fiber sheet reinforced concrete are not fully understood. In this study, three point bending test has been carried out to understand the damage progress and the micro-failure mechanism of CFS reinforced mortars. For this purpose, four different types of specimens are used, that is, mortar, steel bar reinforced mortar, CFS reinforced mortar, and steel bar and CFS reinforced morter. Acoustic Emission(AE) technique was used to evaluate the characteristics of damage progress and the failure mechanism of specimens. in addition, two-dimensional AE source location was also performed to monitor crack initiation and propagation processes for these specimens.

Effects of sheet and stamping process variables on side wall curl (딥 드로잉 벽면 만곡에 미치는 소재 및 가공조건의 영향)

  • 박기철;한수식;조태현;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.53-57
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    • 1998
  • In order to investigate the effects of the variables during the stamping process upon the side wall curl behavior, experiments and finite element analyses were done using a 90 degree draw-bending test. The variables considered were the die radius, the forming speed, the restraint force, the lubrication and the sheet grade. The experiments and simulation conditions were selected according to the design of experiment (DOE) approach. The effects of the restraint force, the lubrication and the forming speed were the same for both high strength and mild steels, but the effects of the die radius on the side wall curl were dependent on the magnitude of the die radius and the sheet grade. A straight side wall was observed for both high strength and mild steels when the die radius was about 2∼3 times of the sheet thickness. It was recommended that the restraint force, the forming speed and the friction be increased in order to reduce the side wall curl.

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Simplified Formula for Design of Fixed Earth Supported Sheet-Pile Wall in Sand (사질토 지반 앵커식 고정지지 널말뚝 설계용 간편식)

  • Yang, Woo-Shik;Kim, Khi-Woong
    • Magazine of the Korean Society of Agricultural Engineers
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    • v.40 no.6
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    • pp.89-94
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    • 1998
  • Stock(1992) had developed the graph for solving the penetration depth, tieforce of anchor and maximum bending moment of sheet-pile wall for cantilever and free earth supported anchored wall. Kim(1995) had developed graph for design of fixed earth supported anchored wall. In this paper, the simplified formulas for calculating the penetration depth, tieforce of anchor and maximum bending moment of sheet-pile wall was developed for fixed earth supported anchored wall in sand. The developed formulas may be helpful for design or sheet pile wall.

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Manufacture of Doubly Curved Sheet Metals Using the Incremental Roll Forming Process and Prediction of Formed Shapes for Precision Forming (점진적 롤 성형공정을 이용한 이중곡률의 금속판재 제작 및 정밀성형을 위한 형상 예측)

  • 윤석준;양동열
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.9
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    • pp.95-102
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    • 2004
  • A flexible incremental roll forming process has been developed by adopting the advantages of the incremental forming process and the roll forming process: i.e., inherent flexibility of the incremental forming process and continuous bending deformation of the roll forming process. It has an adjustable roll set as a forming tool composed of one upper center roll and two pairs of lower support rolls, which plays a key role during forming process. Through the experiments based on the various combinations of process parameters, it is shown that the incremental roll forming process is so effective as to manufacture various doubly curved sheet metals including concave-convex combination shapes in which there exists a line of inflection. The proposed relationship of the experimental parameters and the radius of curvature of the formed sheet boundary is found to be useful in prediction and control of the final shape.

Experimental study on the fatigue performance of aluminum foam sandwich with 304 stainless steel face-sheet

  • Yan, Chang;Jing, Chuanhe;Song, Xuding
    • Steel and Composite Structures
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    • v.39 no.3
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    • pp.229-241
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    • 2021
  • This work focused on aluminum foam sandwich (AFS) with different foam core densities and different face-sheet thicknesses subjected to constant amplitude three-point bending cyclic loading to study its fatigue performance. The experiments were conducted out by a high frequency fatigue test machine named GPS-100. The experimental results showed that the fatigue life of AFS decreased with the increasing loading level and the structure was sensitive to cyclic loading, especially when the loading level was under 20%. S-N curves of nine groups of AFS specimens were obtained and the fatigue life of AFS followed three-parameter lognormal distribution well. AFS under low cyclic loading showed pronounced cyclic hardening and the static strength after fatigue test increased. For the same loading level, effects of foam core density and face-sheet thickness on the fatigue life of AFS structure were trade-off and for the same loading value, the fatigue life of AFS increased with aluminum foam core density or face-sheet thickness monotonously. Core shear was the main failure mode in the present study.

A Study on the Development of Multi-pilotting-type Progressive Die for U-bending Part Process

  • Sim, Sung-Bo;Lee, Sung-Taeg;Jang, Chan-Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.2
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    • pp.45-51
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    • 2003
  • The multi-piloting type progressive die for U-bending sheet metal production part is a very specific division. This study reveals the sheet metal forming process with multi-forming die by center carrier type feeding system. Through the FEM simulation by DEFORM, it was accepted to u-bending process as the first performance to design of strip process layout. The next process of die development was studied according to sequence of die development, i.e die structure, machining condition for die making, die materials, heat treatment of partially die components, know-how and so on. The feature of this study is the die development of scrapless progressive die of multi-stage through the modeling on the I-DEAS program, components drawing on the Auto-LISP, CAD/CAM application, ordinary machine tool operating and revision by tryout.

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Bending Stress에 따른 Ag 및 Al 금속전극의 저항 변화에 관한 연구

  • Go, Seon-Uk;Kim, Hyeon-Gi;Choe, Byeong-Deok
    • Proceedings of the Korean Vacuum Society Conference
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    • 2014.02a
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    • pp.332.2-332.2
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    • 2014
  • OLED 소자가 소형화됨에 따라 Flexible display를 넘어 Foldable display를 연구 중이며 동시에 신뢰성 및 수명이 중요시 되고 있다. 따라서 본 연구에서는 신뢰성 및 수명 평가에 대한 한 가지 방법으로 Bending test를 이용하여 소자의 Resistivity 변화를 측정하여 소자의 신뢰성을 확인 하여 보았다. Flexible substrate위에 Ag와 Al을 Cross bridge structure로 각각 증착한 후 bending 시간에 따른 Sheet resistance (Rsh)와 Resistivity (비저항)을 분석 하였다. 100시간 동안의 bending test결과 Ag전극의 Rsh는 $0.104{\Omega}$에서 $0.098{\Omega}$으로 5.67% 감소하였고 비저항은 5.70% 감소하였다. Al전극의 Rsh는 $0.091{\Omega}$에서 $0.063{\Omega}$으로 30.4% 감소하였고 비저항은 30.3% 감소하였다. Foldable에서는 저항 변화가 크게 되면 접히는 부분의 흐르는 전류가 많아지게 되어 소자의 저하를 발생시킨다. 저항변화가 거의 없다는 것은 물질의 안정성이 좋다고 할 수 있다. 실험 결과 Ag의 저항 변화가 Al보다 작으므로 Ag가 Flexible 관련 물질로 더 유용하다는 것을 확인 할 수 있다.

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Effect of Shot Blasting Treatment on the Formability of Thin High Strength Steels (고강도 강판의 성형성에 미치는 Shot Blasting 가공 조건의 영향)

  • Park, K.C.;Kim, J.I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.341-344
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    • 2008
  • In order to study the effect of shot blasting condition on the formability of thin high strength steels, specimens were made by changing line speed of a commercial shot blasting plant with maintaining constant impeller condition. Surface roughness of prepared specimens was multiplied by lowering line speed or increasing density of shot impact. Formability was reduced as increasing shot impact. The elongation and stretching formability of shot blasted sheet were decreased by about 10% compared to original sheet. More significant decrease in bending formability was observed after shot blasting. This might be due to the concentrated impact near the surface where major strain occurs during bending process.

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