• Design & Manufacturing
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• v.17 no.3
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• pp.15-20
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• 2023

In the fine blanking process, which is a press operation known for producing parts with narrow clearances and high precision through the application of high pressure, die roll often occurs during the shearing process when the punch penetrates the material. This die roll phenomenon can significantly reduce the functional surface of the parts, leading to decreased product performance, strength, and fatigue life. In this research, we conducted an in-depth analysis of the factors influencing die roll in the curvature area of the fine blanking process and identified its root causes. Subsequently, we designed and experimentally verified a die roll reduction process specifically tailored for the door latch manufacturing process. Our findings indicate that die roll tends to increase as the curvature radius decreases, primarily due to the heightened bending moment resulting from reduced shape width-length. Additionally, die roll is triggered by the absorption of initial punch energy by scrap material during the early shearing phase, resulting in lower speed compared to the product area. To mitigate the occurrence of die roll, we strategically selected the Shaving process and carefully determined the shaving direction and clearance area length. Our experiments demonstrated a promising trend of up to 75% reduction in die roll when applying the Shaving process in the opposite direction of pre-cutting, with the minimum die roll observed at a clearance area length of 0.2 mm. Furthermore, we successfully implemented this approach in the production of door latch products, confirming a significant reduction in die roll. This research contributes valuable insights and practical solutions for addressing die roll issues in fine blanking processes.

• Design & Manufacturing
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• v.10 no.2
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• pp.44-49
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• 2016

The roll forming produces mass products using the continuous production process. Also we need the process that continuous long material or goods cutting into a desired length. Our study uses 3-D driving cutter and roll forming material as SPCC to investigate this. When we cut the material using the process of roll forming, the shear resistance is raised at the cutting punch's edge. The result is remained the trouble about burr and progressive deformation on the material. This study shows the method minimizing the above trouble. The material of punch was considering heat generated on the continuous production process. So we used the type of STD 61 for the material of punch and had the vacuum heat treatment for the surface hardness of HRC 53. The structure of the mold is designed with forming a double cam die at the upper punch and the both sides of central core. We conducted the experiment three times. In the result when had to make V-groove within the angle between 105 and 110 on the punch front end, we could get the minimum shear resistance on the punch front end. Also with the same condition we minimizes the material jams in the continuous production process.

• Industry Promotion Research
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• v.1 no.2
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• pp.1-6
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• 2016

By using the high tensile steel plate (SPFH590) 1 Primary normal shear process clearance was studied through an experiment for the effect of the second shaving process in this study. Experiment result, Shaving process in the case of processed 15% of the Primary normal shear process clearance was some residual surface does not remove it completely. and Shaving process of shearing products by the general shearing process clearance of 10% it was found that the wider the size of shear surface. The shear surface of 93% occurred in case of the clearance of general shearing process is 10% and the Shaving clearance is 2%, The shear surface of 87% were to occur in case of the Shaving clearance is 3%.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.10a
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• pp.426-430
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• 2008

Hot shear-welding is a process of bonding two plates together by using shearing stress in a controlled manner. This study dealt with the hot shear-welding process of two aluminum plates. These two plates were piles up in the shear-welding mold. Due to the shearing stress, these two plates were cut off longitudinally, and meantime they were welded together. During this process the control of the surplus material flow is very important, and it can be realized by designing the overlapping length and the shape of the cavity. The commercial software Deform-3D was employed to predict the effect of these two factors. The overlapping length and the shape of the cavity that presents the optimum design was then developed to get a good shear-welding process.

• 한국정보디스플레이학회:학술대회논문집
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• 2009.10a
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• pp.641-644
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• 2009

We demonstrated a solvent-assisted soft-lithographic patterning method for producing patterned structure and patterned ordering with lyotropic liquid crystalline polymer (LCP) film. Experimental results showed that the liquid crystalline ordering of lyotropic film could be controlled by shearing effects of the fluidic solvent though the patterned mold channels. In this work, two types of lyotropic LCPs were used to investigate the effects of the alkyl chain length of the lyotropic LCP on producing liquid crystalline ordering through the solvent-assisted fluidic patterning.

• Design & Manufacturing
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• v.15 no.1
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• pp.41-47
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• 2021

The Fine Blanking process is an effective precision shearing process that can obtain a smooth cutting surface and high product precision through a single blanking process. It is widely used in various manufacturing fields. However, shearing through this fine blanking process is only intended to minimize burrs, die rolls and fracture surfaces and does not completely remove them. Therefore, it is necessary to study the minimization of burrs, die rolls and fracture surfaces in the fine blanking process. In this study, a study was conducted on the relationship between the fracture surface and process conditions that occurred during product production using the fine blanking process. For this purpose, the shape of the V-ring indenter, the distance to the punch, and the pressure force, clearance, shear rate, and physical properties of the material were selected as process and design variables, and the relationship with the fracture surface according to each process and design condition was tested. It was analyzed through the Experimental Design Method.

• Journal of the Korean Wood Science and Technology
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• v.42 no.1
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• pp.34-40
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• 2014

The effect of neonicochid type wood preservatives on adhesive properties of resorcinol-formaldehyde resin for laminated wood manufacture was examined. By the previous studies, it was verified that the neonicochid type preservative has a high termite-proofing and anti-mold effectiveness. Commercial ACQ (ammoniacal copper quaternary compounds) and CUAZ (copper azol compounds) were used as comparison preservatives of effects on adhesive properties. The wood specimens used japanese red pine (Pinus densifrora) after application with preservatives and then bonded with resorcinol-formaldehyde resin. Adhesive properties were evaluated by shearing strength of adhesive bond and wood failure to dry condition or after accelerated aging test. Of all laminated woods, the wood specimens spread with ACQ or CUAZ showed the lowest shearing strength of adhesive bond. We estimated that the decrease of shearing strength was caused by copper in the ACQ or CUAZ preservatives. On the application of the neonicochid type preservatives, the wood specimens showed the highest shearing strength even after accelerated aging test. From these results, it is concluded that the copper-free neonicochid type preservative not affected the curing of resorcinol-formaldehyde resin.

• Design & Manufacturing
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• v.2 no.2
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• pp.38-42
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• 2008

This study is performed for investigating the effects of shearing characteristics in fine blanking, such as camber, burr-height and dimensional accuracy, etc by experiments. Conventional hydraulic press equipped with specially designed hydraulic unit is used for experiments. Cold rolled steel sheet(3.0mm) materials which got properties, 2212.39kgf of maximum, $29.490kgf/mm^2$ of stress and 41.33% of strain were used. it can be concluded that the center distance of vee indenter ring can be obtained 2.0mm in SPCC 3.0t.

• Journal of computational fluids engineering
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• v.10 no.1
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• pp.56-62
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• 2005

Large eddy simulation of vortexing flow of molten steel in the continuous casting mold with and without DC magnetic field was conducted. The influence of the position of magnetic field to the residence time and depth of the vortex was analyzed. The mechanism of the influence of magnetic field to the vortexing flow was found. The computational results show that the vortexing flow is the result of shearing of the two un-symmetric surface flows from the mold narrow faces when they meet adjacent to the SEN; the un-symmetric flow for turbulent vortex is caused by turbulent energy of the fluid and that for biased vortex is caused by biased flow and the turbulent energy of fluid; with the moving of the magnetic field from the centerline of the outlet of the SEN to the free surface, the surface velocity is decreased gradually and the depth of the turbulent vortex and the biased vortex is decreased, the residence time is increased with the magnetic field moves from DL=120mm to DL=60mm and then decreased; the turbulent vortex and the biased vortex can be eliminated when the magnetic field is located at the free surface.

• Magazine of the Korean Society of Agricultural Engineers
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• v.23 no.3
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• pp.96-104
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• 1981

In order to investigate the characteristics of the shear strength of the unsaturated cohesive soils which has mean characters of sand and clay widely used for banking, I selected soil samples from An-sung district and, against it, performed direct shear test and unconfined compression test changing grain size, compaction energy and moisture content and also performed triaxial compression test under optimum moisture content. The results are as follows; 1.As the passing percent of the No. 200 sieve increased from 23.6% to 56.1%, cohesion increased from 0. 202kg/cm2 to 0. 398kg/cm2 under the direct shear test and from 0.38 kg/cm2 to 1. 05kg/cm2 under the tria4al compression test, internal friction angle decreased from 44. 78$^{\circ}$ to 34. 34$^{\circ}$ under the direct shear test and from 31. 88$^{\circ}$ to 13. 31$^{\circ}$ under the triaxial compression test. 2.Cohesion showed it's maximum value around OMC and internal friction angle showed a tendency to increase according to the decrease of water content but it's increasing ratio was relatively slow. 3.Decreasing ratio of cohesion and internal friction angle was relatively sensitive according to the decrease of compaction energy. 4.The smaller of the vertical stress and the coarser of the grain size of samples, changing of the volume showed a tendency to increase and as the increase of water content, the shear displacement (dh) at failure shear stress ($\tau$f) showed maximum and the $\tau$f-dh curve was gentle. 5.To synthesize the results of the direct shear test and the triaxial compression test, cohesion showed higher under the triaxial compression test and internal friction angle showed a tendeney to appear higher under the direct shear test. It seems that we can get correspondent results by removing the side friction of mold with soils and adjusting the vertical stress and shearing speed under the direct shear test.