• 제목/요약/키워드: Shape of cutting edge

검색결과 75건 처리시간 0.029초

비닐 천공 시스템 개발 - 칼날 형상이 천공 성능에 미치는 영향 (Punching System for Plastic Mulching at Soybean Field - Effect of Punching Knife Shape on the Cutting Performance)

  • 홍성하;최안렬;이규승
    • 농업생명과학연구
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    • 제50권5호
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    • pp.217-224
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    • 2016
  • 본 연구에서 개발된 자동천공기는 콩의 재식밀도를 고려한 비닐 천공능력이 작업주행속도 0.18-0.28m/s 조건에서 콩의 주간거리 0.20m, 0.25m, 0.30m에 대해 각각 320-500㎡/h, 260-400㎡/h, 210-330㎡/h의 범위로 나타났다. 천공율은 칼날과 지면간 30mm 거리에서 비닐이 100% 천공되었으며, 50mm 거리에서 원형칼날 16.7-25.2%, 사각칼날 33.0-42.3%, 육각칼날 54.5-100.0% 범위에서 천공되었다. 또한, 육각칼날 60°에서 비닐 절단면이 매끄럽고 부드러워 절단품질이 가장 우수하였다.

실험계획법에 의한 자동차용 러버실 금형가공을 위한 총형공구의 최적설계 (Optimum Design of Formed Tool for Die of Bearing Rubber Seal Using Design of Experiments)

  • 이여해;임표;이희관;양균의
    • 한국자동차공학회논문집
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    • 제15권4호
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    • pp.47-53
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    • 2007
  • A bearing is one of core parts in automobile. Rubber seal of the bearing is important to improve performance of bearing, formed by hot-press die of rubber seal for the intricate shape. In this study, formed tools are used to machine die of bearing rubber seal and the machining operation is classified into the several process of high precision. Design of experiments is used to optimize selection of the formed tools for the efficient machining of the hot-press die. The cutting force, tool wear and tool life are determined to characteristics. And, the clearance angle, the rake angle and the length cutting edge are considered as the major factors. Experiments are repeated to use one-way factorial design, and tool life is predicted by regression model.

코어 다중가공에서 공구마모 예측을 위한 기계학습 데이터 분석 (Machine Learning Data Analysis for Tool Wear Prediction in Core Multi Process Machining)

  • 최수진;이동주;황승국
    • 한국기계가공학회지
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    • 제20권9호
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    • pp.90-96
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    • 2021
  • As real-time data of factories can be collected using various sensors, the adaptation of intelligent unmanned processing systems is spreading via the establishment of smart factories. In intelligent unmanned processing systems, data are collected in real time using sensors. The equipment is controlled by predicting future situations using the collected data. Particularly, a technology for the prediction of tool wear and for determining the exact timing of tool replacement is needed to prevent defected or unprocessed products due to tool breakage or tool wear. Directly measuring the tool wear in real time is difficult during the cutting process in milling. Therefore, tool wear should be predicted indirectly by analyzing the cutting load of the main spindle, current, vibration, noise, etc. In this study, data from the current and acceleration sensors; displacement data along the X, Y, and Z axes; tool wear value, and shape change data observed using Newroview were collected from the high-speed, two-edge, flat-end mill machining process of SKD11 steel. The support vector machine technique (machine learning technique) was applied to predict the amount of tool wear using the aforementioned data. Additionally, the prediction accuracies of all kernels were compared.

과채류 접목시스템 개선 연구 (A Study on Performance Improvement of Fruit Vegetables Automatic Grafting System)

  • 강동현;이시영;김종구;박민정;손진관;윤성욱;안세웅;정인규
    • 생물환경조절학회지
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    • 제26권3호
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    • pp.215-220
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    • 2017
  • 접수 및 대목 줄기의 회전 절단으로 인한 접목 불량 발생 가능성에 대한 문제점을 해결하기 위하여 수학적 분석 및 고속카메라를 이용하여 실측한 결과 칼날 회전반경 50mm이고 줄기직경이 5mm 일 때, 깊이는 0.11mm인 것으로 계산되어 줄기부 곡면 절단에 따른 문제는 없을 것으로 사료된다. 또한 접목시스템에서 모종 줄기를 잡는 그립퍼의 최적 형상 설계를 위하여 실시한 모종 줄기 압축시험 결과 대목의 경우 0.8mm 이상, 접수의 경우 0.6mm 이상의 범위에서 줄기부를 압축 할 경우 이전 형상으로 완전히 복원되지 않는 것으로 조사되어 그립퍼 형상 설계 시 그럼퍼 간격 결정에서 고려해야 할 것으로 사료된다. 또한 접목시기인 토마토 모종의 경우 줄기의 휨이 평균 10도 전후 인 것으로 조사되어 접목불량이 발생할 가능성이 있으므로 이를 개선하기 위한 추가 연구가 필요할 것으로 사료된다. 최적핑거 형상 시험에서는 모서리핑거 형상이 핑거간 거리 조정을 통해 정확한 중앙점을 잡을 수 있는 것으로 조사되었다. 핑거간 거리는 접수와 대목에 대해 각각 2.5mm와 3.0mm로 설정하고 신축성 있는 재질을 이용하여 1mm 두께로 코팅을 하면 대부분의 모종 줄기를 상처없이 파지 할 수 있을 것으로 조사되었다.

3차원 생물체 가시화 모델 구축장치 개발 및 성능평가 (Development and Evaluation of System for 3D Visualization Model of Biological Objects)

  • 황헌;최태현;김철수;이수희
    • Journal of Biosystems Engineering
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    • 제26권6호
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    • pp.545-552
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    • 2001
  • Nondestructive methods such as ultrasonic and magnetic resonance imaging systems have many advantages but still much expensive. And they do not give exact color information and may miss some details. If it is allowed to destruct a biological object to obtain interior and exterior informations, 3D image visualization model from a series of sliced sectional images gives more useful information with relatively low cost. In this paper, a PC based automatic 3D visualization system is presented. The system is composed of three modules. The first module is the handling and image acquisition module. The handling module feeds and slices a cylindrical shape paraffin, which holds a biological object inside the paraffin. And the paraffin is kept being solid by cooling while being handled. The image acquisition modulo captures the sectional image of the object merged into the paraffin consecutively. The second one is the system control and interface module, which controls actuators for feeding, slicing, and image capturing. And the last one is the image processing and visualization module, which processes a series of acquired sectional images and generates a 3D volumetric model. To verify the condition for the uniform slicing, normal directional forces of the cutting edge according to the various cutting angles were measured using a strain gauge and the amount of the sliced chips were weighed and analyzed. Once the 3D model was constructed on the computer, user could manipulate it with various transformation methods such as translation, rotation, and scaling including arbitrary sectional view.

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김 양식장 채취선의 운항거동과 수확조업에 관한 연구 (A study on the havesting process and operating behaviour of working ships for farming laver)

  • 김옥삼;민은비;황두진
    • 수산해양기술연구
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    • 제56권3호
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    • pp.223-229
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    • 2020
  • We analyzed the cutting mechanism of laver harvesting machine in the sea area near Gooam Port in Goheung, Jeollanam-do, and investigated the change and efficiency of laver collecting operation in the working ship. The laver working ship slides uniformly from the bow to the upper part of the laver collecting machine on the deck and cuts the wet laver attached to the bottom of the net at the blade of the havesting machine. The laver farming net, which was loaded with laver turrets on the deck by gravity and collected primitives, consisted of a ship structure that led to the stern side and into the sea. The working ship operation is in harvesting process while driving in a S-shape that is separated by one space to efficiently collect the laver net. During laver working ship operation, the speed was 0.51 m/s in the access stage, 0.56 m/s in the havesting stage, and 0.52 m/s in the exit stage. Considering the cutting edge life and production efficiency of the laver harvesting machine, it is appropriate to harvest 1.15 to 1.26 kg/rpm by operating at a rotational speed of about 700 to 800 rpm rather than forcibly harvesting the product at high speed. On the deck of the working ship, 959.7 kg of starboard and 1048.7 kg of center were 964.7 kg of port side. Based on the starboard, 9.3% of the central part and 0.5% of the port side appeared. The reason for this was due to the difference in harvest time according to the turning direction of the working ship.

박판 전단시의 버 형성에 관한 연구 (A Study on The Burr Formation in Sheet Metal Shearing)

  • 신용승;김병희;김헌영;오수익
    • 한국정밀공학회지
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    • 제19권9호
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    • pp.166-171
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    • 2002
  • The objective of this paper is to investigate the effect of clearance and the configuration of die system on burr formation by FEM analysis and experimental tests. Compared with casting, forging and machining, shearing has been known, especially in heavy or mass-production industries, as a very economical and fast way to obtain the desired shape Recently, the shearing process becomes widely used in the small and light electronic component manufacturing industries. When shearing a part of sheet metal, the burr formed on the cutting edge is usually unavoidable. The burr would not only degrade the precision of products but also causes additional cost for the deburring process. In this paper, the influence of shearing parameters such as clearance and configurations of the lower pad (ejector) on burr formation is investigated by using the experimental and numerical approach. From the experimental results, it has been shown that the more narrow clearance gives the smaller burr height and the higher shearing forces. The removal of lower holder also makes the sheared surface integrity and the dimensional accuracy become worse. The FEM results (using DEFORM-2D) show good agreement with the experimental results.

Glass Lens 성형용 초경합금(Co 0.5%)의 초정밀 절삭특성 (The property of WC(Co 0.5%) Ultra precision turning for Glass Lens molding)

  • 김민재;이준기;김태경;황연;김혜정;김정호
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2010년도 하계학술대회 논문집
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    • pp.41-41
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    • 2010
  • In this research, to study tungsten carbide alloy(Co 0.5%) ultra precision turning possibility that is used Glass Molding Press(GMP) using conventional (Rake angle $-25^{\circ}$) single crystal diamond bite observed machining surface condition, surface roughness($R_a$), diamond bite cutting edge after tungsten carbide alloy ultra precision turning. Suggested and designed optimum chamfer bite shape to suggest ultra precision optimum bite using Finite Element Analysis(FEM). After machining tungsten carbide alloy ultra precision turning using optimum chamfer bite and comparing with conventional bite machine result and studied optimum chamfer bite design inspection and also tungsten carbide ultra precision turning possibility for high temperature compression glass lens molding.

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선삭가공에서의 형상 정밀도에 대한 평가 (Evaluation of the Shape Accuracy of Turning Operations)

  • 박동근;이준성
    • 한국산학기술학회논문지
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    • 제16권3호
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    • pp.1645-1651
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    • 2015
  • 본 연구에서는 선삭 작업에서 가공 여유각 변경에 따른 피삭재의 형상정밀도가 어떻게 변화되는지 분석하고자 하였다. 피삭재는 3가지로 SM45C(기계구조용탄소강), SCM415(크롬몰리브덴강), STS303(스테인리스강)을 선택하여 정해진 가공조건인 회전속도 2,500 rpm으로 시작하여 이송속도 0.07 mm/rev와 0.10 mm/rev를 기준으로 가공깊이 0.1 mm, 0.2 mm, 0.3 mm 그리고, 절인 경사각인 네거티브 경사각 $0.0^{\circ}(-6.0^{\circ})$, $0.3^{\circ}(-6.3^{\circ})$, $0.9^{\circ}(-6.9^{\circ})$의 3가지 형태로 가공하였을 경우, 재료별 가공정밀도, 원통도, 동축도, 진원도 등의 결과를 비교 분석하였다. 피삭재의 재질별로 알아본 원통도의 정밀도는 $0.0^{\circ}{\rightarrow}0.3^{\circ}{\rightarrow}0.9^{\circ}$의 순으로 $0.9^{\circ}$일 경우가 가장 좋은 원통도 값을 나타냈다. 결과적으로 바이트의 네거티브 경사각이 커지면 정밀도가 특정 부분에서 재질에 관계없이 좋아져서 가공성이 향상됨을 알 수 있었다. 또한, 이송속도와 절삭 깊이에 따라 가공형상이 변화한다는 것과 재질에 따라 다르게 적용되어야 한다는 것을 확인하게 되었다.

수소 전소용 연소 노즐 형상과 연소실 압력이 경계층 역화에 미치는 영향 (The Effects of Nozzle Shapes and Pressures on Boundary Layer Flashback of Hydrogen-Air Combustor)

  • 이원준;황정재;김한석;민경욱;김민국
    • 한국수소및신에너지학회논문집
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    • 제33권6호
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    • pp.776-785
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    • 2022
  • Hydrogen combustion in modern gas-turbine engine is the cutting edge technology as carbon-free energy conversion system. Flashback of hydrogen flame, however, is inevitable and critical specially for premixed hydrogen combustion. Therefore, this experimental investigation is conducted to understand flashback phenomenon in premixed hydrogen combustion. In order to investigate flashback characteristics in premixed hydrogen (H2)/air flame, we focus on pressure conditions and nozzle shapes. In general, quenching distance reduces as pressure of combustion chamber increases, causing flashback from boundary layer near wall. The flashback regime for reference and modified candidate configurations can broadly appear with increasing combustion chamber pressure. The later one can improve flashback-resist by compensating flow velocity at wall. Also, improved wall flow velocity profile of suggested contraction nozzle prevents entire flashback but causes local flashback at nozzle exit.