• 소성∙가공
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• 제13권1호
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• pp.90-101
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• 2004

An inverse mosaic method has been proposed to generate an initial blank shape from the final product shape. Differently from the geometric mapping method, the method can handle triangular patches. However, the generated blank shape is strongly dependent on the order of determination of nodes. In order to compensate the dependency error smoothing technique has been also developed. Although the accuracy has been improved greatly compared with the geometrical mapping method, the method has limitation, due to the no incorporation of plasticity theory. Even though the accuracy of the radius vector method is already proved. the method requires initial guess to start the method. In order to compromise the limitation of the present method and the radius vector method, the method has been connected to the radius vector method. The efficiency of the present optimal blank design method has been verified with some chosen examples.

• 한국산업융합학회 논문집
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• 제25권3호
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• pp.357-363
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• 2022

In this study, in order to develop an non-slip metal grating, the stability of the grating according to the span of the grating and the gap and height of the bearing bar was evaluated. The optimal shape design of the grating was performed using the results of determining the stability of the grating. The purpose of this study is to determine the stability according to the spacing and height of the bearing bar by applying the design pressure at the design stage to develop the anti-skid grating, and to design the optimal shape for cost reduction. In the optimal design, the target variable was set as the mass, and the optimal design of the grating was performed based on about 20%. Regardless of the height of the bearing bar of the grating, the stress and deformation of the span and the grating showed a proportional tendency to each other, and it was found that the stress decreased as the height of the bearing bar increased. Based on the structural analysis results, an optimal design was performed using mass as the objective variable, and the existing 2mm thickness was changed to 1.6mm, reducing the mass by about 19%. The stress increased by about 4.4% compared to the maximum stress of the existing grating, but the minimum safety factor was 3.1, indicating that the optimally designed grating was stable.

• 한국정밀공학회지
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• 제7권4호
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• pp.149-161
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• 1990

In this study, an optimal shape design was performed on a fillet model which is subject to surface traction through minimizing the maximum stress of the fillet. A 2-dimensional quadratic isoparametirc element with 8 nodes was used in stress analysis for finite element method, and Hooke-Jeeves direct search algorithm was adopted for optimi- zation. From the resulting optimal shape, it was found that the maxium von Mises stress on the boundary of fillet was reduced by 36%, compared to other paper in which the cross sectional area of fillet was minimized. In conclusion, a real optimal fillet shape could be obtained in the viewpoint of yielding, and more pratical fillet design could be accomplished.

• 한국해양공학회지
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• 제34권1호
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• pp.19-25
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• 2020

This paper proposes the optimal shape of an LNG fuel tank with a lattice pressure vessel (LPV) design for a tugboat. The LPV is a Type C tank with a design philosophy of "design by analysis," which facilitates greater variability of shape compared with other traditional Type C tanks. Further, compared with conventional cylindrical fuel tanks, the LPV provides better volumetric efficiency. Considering the shape of a fuel tank room, a trapezoidal shape of the LPV is concluded as the most optimal design. This study performs two major analyses of the LPV: structural and heat transfer analyses. First, a design procedure of the LPV based on structural analyses is elaborated. The finite element method is used for the analyses. Furthermore, the results guarantee that the maximum stresses by applied loads do not exceed an allowable stress limitation. Second, the heat transfer analysis of the LPV is conducted. LNG boil-off gas generation is analyzed based on various insulation materials and the degree of acuum.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 춘계학술대회
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• pp.1023-1028
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• 2004

A micro-pressure wave is generated by the high-speed train which enters a tunnel, and it causes explosive noise and vibration at the exit. It is known that train speed, train-tunnel area ratio, nose slenderness and nose shape mainly influence on generating micro-pressure wave. So it is required to minimize it by searching optimal values of such train shape factors and tunnel condition. In this study, response surface model, one of approximation models, is used to perform optimization effectively and analyze sensitivity of design variables. Owen's randomized orthogonal array and D-optimal Design are used to construct response surface model. In order to increase accuracy of model, stepwise regression is selected. Finally SQP(Sequential Quadratic Programming) optimization algorithm is used to minimize the maximum micro-pressure wave by using built approximation model.

• 반도체디스플레이기술학회지
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• 제20권4호
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• pp.134-140
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• 2021

This study investigates the flow efficiency and temperature based on flow path shape. Five models are designed to the no flow path, one flow path, two flow path, three flow path, add inlet flow path and add interior space gradient. Results show that two flow model(add inlet flow path and add interior space gradient), It was confirmed that model(add inlet flow path) is the optimal shape for coolant heat transfer, and model(add interior space gradient) is the optimal shape for coolant flow, demonstrates optimal design among the five models. The results of this study can be utilized to efficiently control the coolant flow through various types of flow paths.

• 한국정밀공학회지
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• 제16권9호
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• pp.9-17
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• 1999

This investigation is the result of the structural analysis by finite element method for optimal design of the cross beam with circular holes of the electric car-body. in order to install the air pipe and electric wire pipe that correspond signal between electric machines for the control system and to reduce the weight of the electric car-body, several circular areas from a cross beam should be taken off. What we want to perform is the optimal design of a cross beam with circular holes to posses equal stress in comparison with no hole cross beam. first, no hole cross beam as basic modal be chosen, executing the analysis, reviewing the distribution of stress and displacement at each location. several parameter should be adopted from the cross beam geometry like the location and shape of the hole to affect the maximum stress and displacement. So the analysis was executed by finite element analysis for finding optimal design parameter to the change of the location and shape of the circular hole. finally, the optimal design of the cross beam with circular holes was obtained and the maximum equivalent stress was compared with no hole cross beam at each location.

• 한국전산구조공학회논문집
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• 제27권5호
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• pp.345-352
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• 2014

본 논문에서는 아이소-지오메트릭 형상 최적설계 기법에서 얻은 CAD 정보를 직접 활용하여, 3D 프린터를 활용한 실험적 검증을 위한 시편을 제작하였다. 유한요소법에서는 요소망에 내재하는 기하학적인 근사가 응답과 설계민감도 해석에서 정밀도 문제를 발생시킨다. 더욱이 유한요소 기반 형상 최적화 과정에서는 CAD와의 정보교환이 필수적이나 그 과정에서 최적설계 정보의 손실이 발생할 수 있다. 아이소-지오메트릭 기법은 CAD에서 사용된 동일한 NURBS 기저함수와 조정점을 사용하므로 법선벡터와 곡률과 같은 엄밀한 기하학적 정보를 응답해석과 설계민감도 해석에 사용할 수 있다. 또한 최적설계 과정에서 CAD와 정보교환 없이 복잡한 형상을 손쉽게 변경할 수 있다. 그러므로 최적의 설계의 재료량을 실험적 검증을 위한 시편제작에 엄밀하게 반영할 수 있다. 굽힘 하중을 받는 단순지지 구조물에 대한 최적설계 및 실험적 검증을 통해 최적형상이 초기 형상에 비해 더 큰 강성을 가지며 실험결과와 수치 해석결과가 매우 잘 일치함을 보였다. 또한 인장력을 받는 유공판에 대한 형상 최적설계를 수행하였으며, 비접촉식 3차원 변형 측정 장치를 이용하여 초기설계에 비해 최적설계에서 구멍주변에서의 응력집중 현상이 완화됨을 확인하였다. 따라서 수치적인 방법을 활용한 최적설계가 실제 구조물에 대한 실험에서도 유효함을 입증하였다고 할 수 있다. 또한, 아이소-지오메트릭 최적설계 방법론이 기존의 유한요소법에 비해서 최적설계 결과를 제작하여 활용하는데 있어서도 훨씬 효율적이고 엄밀한 방법임을 보였다.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2006년도 추계학술대회논문집
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• pp.694-698
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• 2006

This paper presents an optimal design process using beads on a body panel to improve interior noise of a passenger vehicle. Except modification of structural members, it is difficult to find effective countermeasures that can work for the intermediate frequency range from 100 Hz to 300 Hz which lies between the booming and low medium frequency. In this study, it is a major goal to find additional counter-measures for this intermediate frequency range by performing optimal design of beads on body panels. The proposed method for design optimization consists of 4 sub-steps, that is, a) problem definition, b) cause analysis, c) countermeasure development and d) validation. The objective function is minimization of interior noise level. The major design variables are the geometrical shape of a bead and combination of beads on the critical panels. Sensitivity analysis and optimization are performed according to the predefined process for an optimal design. It is verified that the proposed design decreases the level of noise transfer function above 5 dB.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2002년도 추계학술대회논문집
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• pp.771-776
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• 2002

Optimal shape of the NFR suspension is studied and developed to improve the dynamic performance and reduce the vibration of the suspension system including a optical head slider. Since accurate position control and stability of the slider motion are highly required in NFR due to the narrower track width and the heavier slider than HDD slider with the low flying height, the dynamic characteristics of the suspension are very important to the mechanical performance of the system. The first natural frequencies in flexural and lateral motion of the suspension are critical factors affecting the dynamics and stability of the flying head, so that the dynamic parameters should be designed properly to avoid an excessive vibration or a crash of the slider on the disk. This paper optimizes the shape of the suspension based on homogenization method in NASTRAN and develops a new suspension shape for NFR system. The suspension is tested on experiment to verify the improvement of the dynamic characteristics.