• Journal of the Korean Society for Heat Treatment
• /
• 제22권1호
• /
• pp.16-22
• /
• 2009

The rolling process is an efficient and economical approach for the manufacturing of plate metals. In the rolling process, the temperature variation is very critical for plate thickness accuracy. The main cause of thickness variation in hot plate mills is the non-uniform temperature distribution along the length of the slab. Also the exit plate thickness is mainly affected by the rolling conditions such as mill modulus, plate thickness and plate width. Hence the thickness variation in top-end is also dependent on these factors. Therefore this study has concentrated on determining the correct amounts of thickness variation due to top-end temperature drop and process parameters.

• Journal of Korean Society of Steel Construction
• /
• 제22권6호
• /
• pp.511-521
• /
• 2010

This paper presents a simplified analysis method of determining the initial shape of suspension bridges, including the horizontal tension force of the main cable and the locations of each hanging point, considering the force equilibrium condition of each hanging point. This method is effective because it requires less effort than the methods used in other studies, for which complicated non-linear analysis was used, to comparatively determine the exact initial shape. The accuracy and validity of the present method are demonstrated by comparing the results of this study with those of previous researchers' numerical examples, including 2D and 3D models.

• Journal of the Korean Society of Manufacturing Process Engineers
• /
• 제19권3호
• /
• pp.63-70
• /
• 2020

Two rotational motions of the 5-axis machine tool maximize the degree of freedom of the tool axis vector, which improves tool accessibility; however, this lowers feed speed and rigidity, which impairs machining stability. In addition, cutting efficiency is lowered when compared with a flat end mill because typically, the ball-end mill is used when machining by rotational motion. This study increased cutting efficiency by using a corner radius flat end mill during impeller roughing. Furthermore, we proposed a fixed controlled machining of the rotary motion using geometric shape information to improve the feed speed and machining stability. Finally, we proposed a finishing tool path generation method using a vector net to increase the convenience and practicality of tool path generation. To verify its effectiveness, we compared the machining time, shape accuracy, and surface quality of the proposed method and an existing dedicated module.

• The KIPS Transactions:PartB
• /
• 제10B권6호
• /
• pp.681-686
• /
• 2003

In recent years automatic image indexing and retrieval have been increasingly studied. However, content-based retrieval techniques for general images are still inadequate for many purposes. The novelty and originality of this thesis are the definition and use of a spatial information model as a contribution to the accuracy and efficiency of image search. In addition, the model is applied to represent color and shape image contents as a vector using the method of image features extraction, which was inspired by the previous work on the study of human visual perception. The indexing scheme using the color, shape and spatial model shows the potential of being applied with the well-developed algorithms of features extraction and image search, like ranking operations. To conclude, user can retrieved more similar images with high precision and fast speed using the proposed system.

• Journal of the Korean Society for Precision Engineering
• /
• 제16권10호
• /
• pp.80-86
• /
• 1999

Since the quality of the coated wires is in various applications dependant on the coating depth, accuracy of hole size of dies used for coating wires must be maintained precisely, in general within one micron. This paper proposes a new vision system which measures automatically the size and shape of small holes having diameters less than 1mm within an error limit of 1 micron. To quickly obtain the focused image, this paper proposes an estimation method of the camera position using only a couple of defocused hole images. It measures the distributions of light intensity around the image boundary and decides the direction and distance of a camera motion. The proposed system measures the size, shape distortion, inclination of the hole against the axis of the dies structure, to decides the acceptability of the dies for use. The proposed algorithm has been implemented using a cheap 640${\times}$480 image system and has shown an average size error of 1micron when measuring the dieses having 0.1mm to 1.0mm diameters. It can be applied to the inspection of the size and position of holes in PCB, too.

• Journal of KIISE:Software and Applications
• /
• 제32권11호
• /
• pp.1013-1020
• /
• 2005

This paper presents an effective and robust leaf image retrieval system based on shape feature. Specifically, we propose an improved MPP algorithm for more effective representation of leaf images and show a new dynamic matching algorithm that basically revises the Nearest Neighbor search to reduce the matching time. In particular, both leaf shape and leaf arrangement can be sketched in the query for better accuracy and efficiency. In the experiment, we compare our proposed method with other methods including Centroid Contour Distance(CCD), Fourier Descriptor, Curvature Scale Space Descriptor(CSSD), Moment Invariants, and MPP. Experimental results on one thousand leaf images show that our approach achieves a better performance than other methods.

• Transactions of Materials Processing
• /
• 제24권3호
• /
• pp.187-193
• /
• 2015

The objective of the current study is to determine cross-sectional profile of intermediate dies in order to improve the plastic strain homogeneity which directly affects not only the dimensional accuracy but also the mechanical properties of final product by redesigning the intermediate dies using the conventional electric field analysis (EFA) method. Initially, the multi-pass shape wire drawing was designed by using the equivalent potential lines from EFA. The area reduction ratio was calculated from the number of passes in multi-pass shape wire drawing but constrained by the capacity of the drawing machine and the drawing force. In order to compensate for a concentration of strain in a region of the cross section of the wire, the process for multi pass wire drawing from initial round material to an intermediate die was redesigned again using the electric field analysis. Both drawing process designs were simulated by the finite element method in which the strain distribution and standard deviation plastic strain of the cross section of drawn wires were examined.

• Transactions of Materials Processing
• /
• 제25권6호
• /
• pp.390-395
• /
• 2016

GDI fuel rail is component of GDI system which directly fuel with high pressure in the engine combustion chamber. And it is required to high strength and dimensional accuracy. Multi roll-die drawing process consists of the idle roll-die and drawing die in tandem. In the course of drawing with roll-die, deformation takes place between the idle roller pair or pairs. The friction force decreases with the idle roll-die, enabling the reductions to be risen in one step. In this study, the caliber of 4-roll was designed into pass schedule that made the draw force at the exit of the drawing die be equal. In order to compensate for over-filling area, the roll caliber was modified using the result of FE-analysis. The results of FE-analysis and experiment show that the proposed design method can be used to effectively design the multi roll-die process, leading to an accurate shape and correct dimensions of the final within an allowable tolerance of ${\pm}0.08mm$. Furthermore, the productivity was evaluated by comparing with multi roll-die drawing process and conventional multi shape drawing process. The result was confirmed that it has an efficiency of about 2 times than conventional process in terms of time.

• Steel and Composite Structures
• /
• 제42권5호
• /
• pp.685-697
• /
• 2022

In this paper, a vibration-based method using the change ratios of modal data and the experience-based learning algorithm is presented for quantifying the position, size, and interface layer of delamination in laminated composites. Three types of objective functions are examined and compared, including the ones using frequency changes only, mode shape changes only, and their combination. A fine three-dimensional FE model with constraint equations is utilized to extract modal data. A series of numerical experiments is carried out on an eight-layer quasi-isotropic symmetric (0/-45/45/90)s composited beam for investigating the influence of the objective function, the number of modal data, the noise level, and the optimization algorithms. Numerical results confirm that the frequency-and-mode-shape-changes-based technique yields excellent results in all the three delamination variables of the composites and the addition of mode shape information greatly improves the accuracy of interface layer prediction. Moreover, the EBL outperforms the other three state-of-the-art optimization algorithms for vibration-based delamination detection of composites. A laboratory test on six CFRP beams validates the frequency-and-mode-shape-changes-based technique and confirms again its superiority for delamination detection of composites.

• The Journal of Advanced Prosthodontics
• /
• 제10권1호
• /
• pp.58-64
• /
• 2018

PURPOSE. The aim of this study was to design an intraoral environment simulator and to assess the accuracy of two intraoral scanners using the simulator. MATERIALS AND METHODS. A box-shaped intraoral environment simulator was designed to simulate two specific intraoral environments. The cast was scanned 10 times by Identica Blue (MEDIT, Seoul, South Korea), TRIOS (3Shape, Copenhagen, Denmark), and CS3500 (Carestream Dental, Georgia, USA) scanners in the two simulated groups. The distances between the left and right canines (D3), first molars (D6), second molars (D7), and the left canine and left second molar (D37) were measured. The distance data were analyzed by the Kruskal-Wallis test. RESULTS. The differences in intraoral environments were not statistically significant (P>.05). Between intraoral scanners, statistically significant differences (P<.05) were revealed by the Kruskal-Wallis test with regard to D3 and D6. CONCLUSION. No difference due to the intraoral environment was revealed. The simulator will contribute to the higher accuracy of intraoral scanners in the future.