• 제목/요약/키워드: Shaft joint

검색결과 137건 처리시간 0.03초

직접식 에너지 용착 공정을 활용한 축 보수 방법 및 활용 사례 연구 (A Study on the Method and Application of Shaft Repair using Directed Energy Deposition Process)

  • 이윤선;이민규;성지현;홍명표;손용;안석;정외철;이호진
    • 한국기계가공학회지
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    • 제20권9호
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    • pp.1-10
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    • 2021
  • Recently, the repair and recycling of damaged mechanical parts via metal additive manufacturing processes have been industrial points of interest. This is because the repair and recycling of damaged mechanical parts can reduce energy and resource consumption. The directed energy deposition(DED) process has various advantages such as the possibility of selective deposition, large building space, and a small heat-affected zone. Hence, it is a suitable process for repairing damaged mechanical parts. The shaft is a core component of various mechanical systems. Although there is a high demand for the repair of the shaft, it is difficult to repair with traditional welding processes because of the thermal deformation problem. The objective of this study is to propose a repair procedure for a damaged shaft using the DED process and discuss its applications. Three types of cases, including a small shaft with a damaged surface, a medium-size shaft with a worn bearing joint, and a large shaft with serious damage, were repaired using the proposed procedure. The microstructure and hardness were examined to discuss the characteristics of the repaired component. The efficiency of the repair of the damaged shaft is also discussed.

자동차 크랭크 軸用 鋼材의 棒對棒 同種材 摩擦熔接의 疲勞强度 特性 및 AE 評價 (Optimization of Bar-to-Bar Similar Friction Welding of Crank Shaft for Motor Vehicle and the Weld Fatigue Strength Properties and its AE Evaluation)

  • 오세규;양형태;김헌경
    • 한국해양공학회지
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    • 제13권2호통권32호
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    • pp.74-82
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    • 1999
  • Nowadays, the crank shaft motor vehicle has become essential as the important component. The machining precision was asked for manufacturing the shaft. They could be unstable in the quality by the conventional are welding. Both in-process quailty control and high reliability of the weld are the major concerns in applying friction wlding to the economical and qualified mass-production. No reliable nondestructive monitoring method is avaliable at present to determine the real-time evaluation of automatic production quality control for bar-to-bar friction welding of the crank shaft of O.D 24mm for motor vehicle. This paper, so that, presents the experimental examinations and statistical quantitative analysis of the correlation between the cumulative counts of acoustic emission(AE) during plastic deformation periods of the welding and the tensile strength and other properties of the bar-to-bar welded joints of O.D. 24mm shaft as well as the various welding variables, as a new approach which attempts finally to develop real-time quality monitoring system for friction welding, resulting in practical possiblility of real-time quality control more than 100% joint efficiency showing good weld with no micro structural defects.

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Design of initial support required for excavation of underground cavern and shaft from numerical analysis

  • Oh, Joung;Moon, Taehyun;Canbulat, Ismet;Moon, Joon-Shik
    • Geomechanics and Engineering
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    • 제17권6호
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    • pp.573-581
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    • 2019
  • Excavation of underground cavern and shaft was proposed for the construction of a ventilation facility in an urban area. A shaft connects the street-level air plenum to an underground cavern, which extends down approximately 46 m below the street surface. At the project site, the rock mass was relatively strong and well-defined joint sets were present. A kinematic block stability analysis was first performed to estimate the required reinforcement system. Then a 3-D discontinuum numerical analysis was conducted to evaluate the capacity of the initial support and the overall stability of the required excavation, followed by a 3-D continuum numerical analysis to complement the calculated result. This paper illustrates the application of detailed numerical analyses to the design of the required initial support system for the stability of underground hard rock mining at a relatively shallow depth.

자동차 등속 조인트 샤프트 길이에 따른 내구성 해석을 통한 융합연구 (A Convergence Study through Durability Analysis due to the Shaft Length of Automotive Constant Velocity Joint)

  • 최계광;조재웅
    • 한국융합학회논문지
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    • 제9권8호
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    • pp.179-184
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    • 2018
  • 자동차의 구동방식은 전륜구동, 후륜구동, 4륜구동의 방식이 있다. 구동방식에서 운전자가 원하는 방향으로 전환하는 것과 바퀴에 동력을 전달하여 구동하는 두 가지의 역할을 수행하는데 있어 가장 중요한 부품이 등속 조인트이다. 도로상에서 주행 시에는 노면의 상태에 따라서 동력을 전달하는 부품들에 충격이 가해질 수 있다. 본 연구에서는 각각 샤프트의 길이가 다른 3개의 등속 조인트 각 모델들은 CATIA로 모델링하였고 ANSYS를 이용하여 구조 및 피로해석을 수행하였다. 본 연구 결과로는 Model 2가 다른 모델 대비 뛰어난 내구성을 가짐을 알 수 있었다. 이러한 결과를 이용하여 충격에 대한 내구성을 가지는 등속 조인트 설계를 할 때에 유용한 자료가 될 것이라고 사료되며, 등속 조인트의 디자인을 융합기술에 접목하여 미적 감각을 나타낼 수 있다.

Design and control of extractive distillation for the separation of methyl acetate-methanol-water

  • Wang, Honghai;Ji, Pengyu;Cao, Huibin;Su, Weiyi;Li, Chunli
    • Korean Journal of Chemical Engineering
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    • 제35권12호
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    • pp.2336-2347
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    • 2018
  • The azeotrope of methyl acetate methanol and water was isolated using extractive distillation with water as entrainer. The pressure-swing extractive distillation (PSED) process and vapor side-stream distillation column (VSDC) with the rectifier process were designed to separate the methyl acetate, methanol and water mixture. It was revealed that the VSDC with the rectifier process had a reduction in energy consumption than the PSED process. Four control schemes of the two process were investigated: Double temperature control scheme (CS1), $Q_R/F$ feedforward control of reboiler duty scheme for PESD (CS2), $Q_R/F$ feedback control scheme for VSDC (CS3), the feedback control scheme of sensitive plate temperature of side-drawing distillation column to dominate the compressor shaft speed (CS4). Feed flow and composition disturbance were used to evaluate the dynamic performance. As a result, CS4 is a preferable choice for separation of methyl acetate-methanol-water mixture. A control scheme combining the operating parameters of dynamic equipment with the control indicators of static equipment was proposed in this paper. It means using the sensitive plate temperature of side-drawing column to control the compressor shaft speed. This is a new control scheme for extractive distillation.

Mini-open Treatment Using Plate of Clavicle Mid-shaft Fractures

  • Park, Yong-Geun;Kang, Hyunseong;Kim, Shinil;Bae, Jong-Hwan;Choi, Sungwook
    • Clinics in Shoulder and Elbow
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    • 제20권1호
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    • pp.37-41
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    • 2017
  • Background: Increased frequency of comminuted clavicle mid-shaft fractures and importance of functional satisfaction through early joint exercise has resulted in higher emphasis on surgical treatments. This study aimed to evaluate the clinical radiological results of treatment of clavicle mid-shaft fractures by open reduction and internal fixation using a plate with a small incision. Methods: The subjects of this study were 80 clavicle mid-shaft fracture cases treated with internal fixation using a plate from October 2010 to July 2014. Clavicle mid-shaft fractures were internally fixated using anatomical plates or locking compression plates. Achievement of bone union, union period, and clavicle length shortening were evaluated radiologically, and clinical assessment was done by using Constant and University of California at Los Angeles (UCLA) scores. Results: All 80 cases were confirmed to have achieved bone union through radiographs with an average union period of 10.9 weeks (range: 7-18 weeks). The average clavicle length of shortening in the affected side was 1.8 mm (range: 0-17 mm). The average UCLA score and Constant score were 33.6 (range: 25-35) and 92.5 (range: 65-100), respectively. Regarding complications, four cases reported skin irritation by metal plates, and one case reported a screw insertion site fracture due to minor trauma history. Conclusions: We were able to induce successful bone union and obtain clinically satisfactory results in displaced mid-shaft fractures of the clavicle without major complications such as nonunion through treatment of internal fixation using a plate.

A hybrid method for dynamic stiffness identification of bearing joint of high speed spindles

  • Zhao, Yongsheng;Zhang, Bingbing;An, Guoping;Liu, Zhifeng;Cai, Ligang
    • Structural Engineering and Mechanics
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    • 제57권1호
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    • pp.141-159
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    • 2016
  • Bearing joint dynamic parameter identification is crucial in modeling the high speed spindles for machining centers used to predict the stability and natural frequencies of high speed spindles. In this paper, a hybrid method is proposed to identify the dynamic stiffness of bearing joint for the high speed spindles. The hybrid method refers to the analytical approach and experimental method. The support stiffness of spindle shaft can be obtained by adopting receptance coupling substructure analysis method, which consists of series connected bearing and joint stiffness. The bearing stiffness is calculated based on the Hertz contact theory. According to the proposed series stiffness equation, the stiffness of bearing joint can be separated from the composite stiffness. Then, one can obtain the bearing joint stiffness fitting formulas and its variation law under different preload. An experimental set-up with variable preload spindle is developed and the experiment is provided for the validation of presented bearing joint stiffness identification method. The results show that the bearing joint significantly cuts down the support stiffness of the spindles, which can seriously affects the dynamic characteristic of the high speed spindles.

스미어 현상이 발생한 암반에 근입된 현장타설말뚝의 주변부 거동예측을 위한 변수분석 (A Parametric Study for Estimating the Side Performance of Drilled Piers Socketed in Smeared Rock)

  • 김홍택;남열우
    • 한국지반환경공학회 논문집
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    • 제9권4호
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    • pp.5-13
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    • 2008
  • 충전물이 암 절리면의 전단강도를 감소시키는 것과 유사하게 콘크리트와 주변 암반근입부 사이의 연약한 물질은 암반에 근입된 현장타설말뚝의 주면저항력을 감소시킨다. 이러한 현상은 콘크리트 타설 후에 암반 근입부 측벽에서 천공잔류물이나 스미어 또는 재성형 암반을 생성시키는 시공과정에서도 형성되게 된다. 콘크리트 말뚝과 주변 암반 사이의 접촉면의 특성은 시공법에 따라서 크게 영향을 받는다. 콘크리트 타설과정 또는 그 이후 형성되는 연약한 물질이 존재하거나 거칠기와 같은 콘크리트-암 접촉면의 특성은 말뚝의 주면부 거동에 큰 영향을 미친다. 본 연구에서는 유한차분법 코드를 기반으로 하는 FLAC 2D를 이용하여 스미어현상이 발생한 암반에 근입된 현장타설말뚝의 거동특성을 조사하기 위하여 변수분석을 실시하였다. 본 연구의 결과로서, 정적연직하중을 받는 암반에 근입된 현장타설말뚝의 극한주면저항력에 영향을 미치는 요소와 말뚝두부의 침하에 영향을 미치는 요소들을 확인할 수 있었다.

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후륜 구동 차량의 급가속 시 구동계 진동 저감 (Driveline Vibration Reduction of FR(front engine rear wheel drive) Vehicle at Rapid Acceleration)

  • 김용대
    • 한국소음진동공학회논문집
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    • 제24권8호
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    • pp.592-599
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    • 2014
  • A torsional vibration at driveline happens seriously at rapid vehicle acceleration. The torsional vibration at driveline can be reduced by optimization of joint angle and yoke phase angle of driveline. But, the joint angle of driveline is changed according to vehicle driving condition as acceleration, deceleration, forward and backward driving, so that excessive vibration is transmitted to vehicle body at specific driving condition. Especially under rapid acceleration condition, vibration transmitted to body could be maximized because excitation force at rapid acceleration is bigger than that at normal driving condition due to changed joint angle. The torsional vibration of driveline can be kept at low level by controlling suspension parameter to minimize rigid axle displacement as well as optimizing joint angles considering the vehicle acceleration condition.