• Journal of Environmental Science International
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• v.16 no.10
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• pp.1169-1177
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• 2007

The main objective of this research was to evaluate the effects of process variables which were forming ability, flow displacement, effective stress, effective strain, fluid vector and products defects on manufactured artificial lightweight aggregate made of both incinerated sewage sludge ash and clay by means of the numerical analysis of a rigid-plastic finite element method. CATIA (3D CAD program) was used for an extrusion metal mold design that was widely used in designing aircraft, automobile and metallic molds. A metal forming analysis program (ATES Co.) had a function of a rigid-plastic finite element method was used to analyze the program. The result of extrusion forming analysis indicated clearly that a shape retention of the manufactured artificial light-weight aggregate could be maintained by increasing the extrusion ratio (increasing compressive strength inside of extrusion die) and decreasing the die angle. The stress concentration of metal mold was increased by increasing an extrusion ratio, and it was higher in a junction of punch and materials, friction parts between a bottom of the punch and inside of a container, a place of die angle and a place of die of metal mold. Therefore, a heat treatment as well as a rounding treatment for stress distribution in the higher stress concentration regions were necessary to extend a lifetime of the metallic mold. A deformity of the products could have made from several factors which were a surface crack, a lack of the shape retention and a crack of inside of the products. Specially, the surface crack in the products was the most notably affected by the extrusion ratio.

• Journal of the Korean Ceramic Society
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• v.41 no.3
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• pp.210-215
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• 2004

Porous ceramics for water-permeable paving brick was prepared by the sintering of mixed materials comprising of sewage sludge ash, waste porcelain fragment, waste glaze and low-grade clay at 1,000$^{\circ}C$ for 2 h, and the physical $.$mechanical properties, the permeability and the freeze-thaw resistance of specimens with preparation parameters were investigated. The physical mechanical properties were increased in specimens while porosity and permeability were decreased with increasing sewage sludge ash content and sintering temperature on the properties of specimens showed the opposite results. The bulk density, porosity, compressive strength and permeability (passed charge) of 30A60F specimens with 30 wt% of sewage sludge ash content, waste porcelain fragment size with 1∼2 mm and sintered at 1,000$^{\circ}C$ for 2 h were 2.17, 46.2%, 221 kgf/$\textrm{cm}^2$ and 3,150 coulombs, respectively. The permeability was increased with increasing waste porcelain fragment size, however compressive strength was decreased. The freeze-thaw resistance of 30A60F specimen with 1∼2 mm of fragment size was superior to that of the other specimens. The 30A60F specimens can be used for the water-permeable paving brick with the high permeability and adequate strength. The heavy metals included in the all specimens showed lower than the standard level.

• Journal of the Korea Organic Resources Recycling Association
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• v.26 no.1
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• pp.29-37
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• 2018

In this study, optimum extraction conditions for phosphorus recovery from sewage sludge ash(SSA) were investigated. For this purpose, an experiment was conducted to determine optimal recovery conditions for Ca-P type phosphorus by using calcium component in the recycled aggregate residue. The phosphorus content of sewage sludge ash was confirmed to be 5.0 %. When $H_2SO_4$ was used as an extract, concentration of 1 N $H_2SO_4$, L/S ratio of 10, and extraction time of 30 min were found to be the optimal extraction conditions. Phosphorus was extracted by using optimal extraction conditions, and then the heavy metals eluted with phosphorus were removed using 1~20 g of cation exchange resin. In 20 g of cation exchange resin, Fe 71.3%, Cu 82.4%, Zn 79.9%, and Cr 15% were removed. After that, the mixing ratio of the calcium extract obtained from the recycled aggregate residue (RAR) was changed to 1:1, 1:5, 1:10. The pH of the SSA to RAR mixture was adjusted to 2, 4, 8 and 12 by the addition of 5 N NaOH to the mixture of 1:5, and the phosphorus was recovered as Ca-P type precipitate. The optimum pH was 8. When recycled aggregate residues were used, the weight of calcium phosphate increased, but the amount of wastewater generated also increased. Therefore, it was concluded that the use of recycled aggregate residue was not economically feasible.

• Resources Recycling
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• v.8 no.4
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• pp.3-10
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• 1999

An experimental study for manufacturing lightweight aggregates from sewage sludge ash of sewage treatment facilities was carned out in senses of sludge disposal and utilization. In case of SA alone, aggregates with S.G. 1.67 was obtained at sintering temperature of $1250^{\circ}C$, and heating rate affects little to volume expansion rate and volume expansion rate was decreased more or less by heating time. In case of adding 10 wt% of RFCC to SA, lightweight aggregates with S.G. 1.07 was obtained and volume expansion rate was increased by heating time. The optimum adding amounts of RFCC to manufacture lightweight aggregates was 10wt% and the condition that shows maximum volume expansion rate was $20^{\circ}C/min$ of heating rate, $1250^{\circ}C$ of sintering temperature and 50 mmutes of heating time. According to adding amounts of RFCC, Compressive strength of sample results in 30 wt% RFCC>SA>20 wt% RFCC>10 wt% RFCC.

• Journal of the Korea Organic Resources Recycling Association
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• v.22 no.1
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• pp.11-19
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• 2014

A study on combustion characteristic and evaluation of cost benefit were carried out using dried sewage sludge to evaluate co-combustion with coal in a coal-fired power plant. In the result of proximate analysis, sewage sludge has 78.09%, 79.65% of moisture content in A STP(Sewage Treatment Plant) and B STP, respectively. The dried sewage sludges show 0.12, 0.14 of fuel ratio value, respectively and over 30,000kcal/kg of combustible index. It means that the dried sewage sludges needs to reform from the results of fuel ratio and combustible index. As a results of the economical benefit evaluation of dried sewage sludge, about 73.4 million won through using the dried sewage sludges instead of coal and 56.4 million won through REC(Renewable Energy Certificate) cost were saved, respectively. On the other hand, it occurs 4.2 million won of additional cost related to ash disposal and 2.6 million won of investment/operation cost for co-combustion facility. In conclusion, co-combustion of dried sewage sludges with coal in a coal-fired power plant saves about 123 million won. However, it needs to consider for power supply to produce dried sewage sludges and opportunity cost for environmental pollution and so on to evaluate more reasonable benefit of co-combustion.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.8 no.1
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• pp.1-9
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• 2007

The performance of the small scale cyclone incinerate system (100kg/hr) to process the sewage sludge containing high moisture is evaluated. The incinerate system design is based on properties of the domestic sewage sludge. The combustion characteristics of the incinerate system is tested and analyzed with the various operation conditions of the moisture level, the sludge feed rate and the auxiliary fuel feed rate. The pressure loss of the whole system is appeared relatively small of 700mmAq under the normal operating condition and the temperature distribution of the incinerator internal combustion is maintained less than 1000C. Auxiliary fuel of 4.7 1/hr is required to incinerate 100kg sludge which include 87% moisture. Because the inside temperature of the incinerator is maintained less than $1000^{\circ}C$, it is predicted that the most NOx measured is produced not from the heat during the combustion process but from the oxidation of the N ingredient in the sludge. From the component analysis of ash, the organic matter is not entirely detected. Accordingly, it is estimated that the complete combustion has been accomplished in the incinerator.

• Resources Recycling
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• v.17 no.3
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• pp.3-9
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• 2008

The measurement of physicochemical properties and chemical composition of SSA(sewage sludge ash) has been carried out and the preparation of lightweight material has also been performed using SSA for reuse as building or construction materials. For this aim, lightweight material has been prepared by forming the mixture of SSA, lightweight filler and inorganic binder followed by calcination at elevated temperature and characterized in terms of density and compressive strength. The pH of fly ash was found to be slightly alkaline, pH 8.69, due to the addition of caustic soda in order to neutralize the acidic gas while the pH of bottom ash was 6.48 Heavy metal leachability based on the standard leach test was also found to be below the detection limit for Cd, Cu, Pb, As and Cr of SSA. As far as the compressive strength of lightweight material was concerned, the compressive strength of lightweight material using fly ash was higher than that of lightweight material using bottom ash.

• Journal of the Korea Concrete Institute
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• v.27 no.1
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• pp.65-73
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• 2015

This study discussed the pozzolanic properties of calcined sewage sludge (CSS) according to calcination and fineness conditions. The chemical and mineralogical analysis of CSS according to calcination temperature and time were carried out and compared with that of the existing pozzolanic materials such as fly-ash, blast furnance slag and meta-kaolin. Various mortars were made by mixing those CSS and $Ca(OH)_2$ (1:1 wt. %), and their compressive strength and hydrates according to experimental factors such as fineness of CSS and curing age were also investigated in detail. The results show clearly the potentiality of calcined sewage sludge (CSS) as an admixture materials in concrete, but the CSS should be controlled by calcination temperature and time, and fineness etc. In this experimental condition, the calcination temperature of $800^{\circ}C$, calcination time of 2 hours and fineness of $5,000cm^2/g$ were optimum conditions in consideration of the mechanical properties and economic efficiency of CSS. The compressive strength of CSS mortars was higher than that of fly-ash mortars and blast furnace slag mortars, especially at the early ages. Then, the utilization of CSS in construction fields was greatly expected.

• Journal of the Korea Organic Resources Recycling Association
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• v.17 no.3
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• pp.91-99
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• 2009

This research were performed to evaluate co-incineration characteristics of sewage sludge and industrial waste in rotary kiln incinerator, and provide the fundamental data. Plastic portion (42.55%) in this industrial waste showed over 3 times higher than that (11.92%) of paper. Korean proximate analysis of the waste mixed with sewage sludge and industrial waste (3 : 7, volumetric basis) showed 16.3% of moisture, 70.5% of volatile solids, and 13.2% of ash, respectively. Low heating value of the mixed waste was 4,513kcal/kg. So it was thought that the mixed waste of sewage sludge and industrial waste (containing 43% of plastics and 12% papers) has enough heating value for co-incineration. The incineration of mixed waste showed the lowest SOx and NOx concentrations at $700^{\circ}C$. However, the operation at $950^{\circ}C$ was feasible in considering dioxin and the other hazardous gases. It was concluded that use of $Ca(OH)_2$ should be under investigation for the operation at $950^{\circ}C$.

• Journal of the Korea Organic Resources Recycling Association
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• v.28 no.3
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• pp.15-26
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• 2020

To recover phosphorus from incinerated sewage sludge ash(ISSA), ISSA were extracted with sulfuric acid solution, and the optimal phosphorus recovery conditions were experimented by comparing the recovered phosphorus contents and heavy metals by raising pH. Also the phosphorus recovery efficiency was compared when acid extract was reused or classified by particle size of ISSA. The optimal conditions for recovering phosphorus from ISSA were 1N sulfuric acid solution with an L/S ratio of 10, and an extraction time of 30 minutes. Considering the addition of alkali substances and the content of heavy metals in the recovered sediment, it is concluded to recover phosphorus under pH 5. Reuse of the ISSA extract increased the recovery rate of phosphorus by 14~21% depending on the reuse rate (100 and 50%), but it also increased zinc contents to 33 and 21%, and copper contents to 35 and 20%, respectively. The experiment of ISSA divided into four sections by particle size showed that there was no distinct advantage of phosphorous recovery by classification of certain particle size of ISSA. The removal of heavy metals from extracts through EDTA and cation exchange resin showed no definite effect.