• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2001.10a
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• pp.387-392
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• 2001

Fused deposition(FD) modeling by Stratasys Inc., is one of the material deposition subfamilies of solid freeform fabrication(SFF) technologies. In this process, build material in the form of a flexible filament, is heated to a semi-liquid state and extruded from a robotically controlled deposition head onto a fixtureless table in a temperature controlled environment. The position of nozzle is computer controlled relative to the base, which allows geometric complex models to be made to precise dimensions. FDM provide what the part was directly tested by the worker. It provide believable data. This study is experiment on surface roughness of part at FDM

• Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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• 2004.11a
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• pp.331-338
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• 2004

We present a three-dimensional average flow model considering elastic deformation of pad asperities for chemical mechanical planarization. To consider the contact deformation of pad asperities in the calculation of the flow factor, three-dimensional contact analysis of a semi-infinite solid based on the use of influence functions is conducted from computer generated three dimensional roughness data. The average Reynolds equation and the boundary condition of both force and momentum balance are used to investigate the effect of pad roughness and external pressure conditions on film thickness and wafer position angle.

• Transactions of the Korean Society of Automotive Engineers
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• v.15 no.5
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• pp.133-138
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• 2007

Surface pitting is a major failure mode for gears. The contact fatigue life analysis of transmission gear considering running-in process is presented in this paper. Surface roughness change of rolling test is used in a life analysis. Contact stresses are obtained by contact analysis of a semi-infinite solid based on the use of influence functions; the subsurface stress field is obtained using rectangular patch solutions. Mesoscopic multiaxial fatigue criterion which can yield satisfactory results for non-proportional loading is then applied to predict fatigue damage. Suitable counting method and damage rule were used to calculate the fatigue life of random loading caused by rough surface. The life analysis considering running-in is in good agreement with the experimental results.

• International Journal of Contents
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• v.5 no.2
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• pp.16-19
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• 2009

In this paper, we concern about the distribution characteristics of surface temperature by the increment of time, diffusivity and heat flux on irradiating of a laser. The penetration depth corresponding to the induced constant heat flux or irradiated laser, is simulated by a computer algorithm. The distribution of temperature versus penetration depth for the variation of time and diffusivity is characterized at the constant heat flux and on irradiating of a laser. The temperature of constant heat flux at the fixed diffusivity or time, is decreased by the pattern of exponential function as the time t or diffusivity a is increased (a=10, 100, 1000). The temperature of constant heat flux is not changed but exponentially fixed with the increasing diffusivity and the fixed time. On the other hand, the temperature of laser at the fixed diffusivity or time is decreased linearly. Our results show that the characteristics of the simulated surface temperature in a semi-infinite solid are similar to the graphs on theoretical consideration.

• Tribology and Lubricants
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• v.25 no.6
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• pp.399-403
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• 2009

The objective of this paper is to predict pitting initiation by using a contact analysis and subsurface stress. Contact stresses are obtained by contact analysis of a semi-infinite solid based on the use of influence functions. Subsurface stress field is obtained using rectangular patch solutions. It is used Mesoscopic multiaxial fatigue criterion to predict contact fatigue life. It is important to predict pitting initiation to enhance reliability of the mechanical elements. Pitting life prediction in the spur gears which are fundamental mechanical element is presented in this paper.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2001.04a
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• pp.385-388
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• 2001

In part forming process of metal matrix composites, the die casting and squeeze casting process are limited the size and dimension in term of final parts without machining. The thixoforming process for metal matrix composites has numerous advantages compared to die casting squeeze casting and compocasting. However, for the thixoforming process, the billet with the desired volume fraction must be heated to obtain a uniform temperature distribution over the entire cross-sectional areas. To obtain the reheating conditions of composites, the particulate reinforced metal matrix composites for thixoforming were fabricated by combined stirring process which is simultaneously performed with electro-magnetic stirring and mechanical stirring process.

• Proceedings of the Korea Association of Crystal Growth Conference
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• 1999.06a
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• pp.129-157
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• 1999

Low-dislocation-density large-diameter GaAs single crystals with low-residual-strain have been strongly required. We have developed dislocation-free 3-inch Si-doped GaAs crystals for photonic devices [1], and low-dislocation-density low-residual-strain 4-inch to 6-inch [2, 3] semi-insulating GaAs crystals for electronic devices by Vertical Boat (VB) technique. We confirmed that VB substrates with low-residual-strain have higher resistance against slip-line generation during MBE process. VB-GaAs single crystals show uniform radial profile of resistivity reflecting to the flat solid-liquid interface during the crystal growth. Uniformity of micro-resistivity of VB-GaAs substrate is much better than that of the LEC-GaAs substrate, which is due to the low-dislocation-density of VB-GaAs single crystals.

• Journal of Korea Foundry Society
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• v.13 no.3
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• pp.285-294
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• 1993

Aluminum alloy 2024 matrix composites reinforced with $Al_2O_3$ particles, were prepared by rheo-compocasting, a process which consists of the incoporation distribution of reinforcement by stirring within a semi-solid alloy. The microstructures and characteristics of the interfaces have been studied using optical microscope and scanning electon microscope in 2024 aluminum alloy composites reinforced with $Al_2O_3$ particles. The main results are as follows: (1) $Al_2O_3$ particles were well distributed in composites by using rheo-compocasting. (2) As the addition of $Al_2O_3$ particle increases, the average dendrite numbers and the hardness were increased. (3) Interaction between $Al_2O_3$ particles and alloy 2024 resulted in the formation of Mg and Cu element rich region around the $Al_2O_3$ particles.

• Journal of Korea Foundry Society
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• v.16 no.6
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• pp.513-522
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• 1996

In the present work, we have investigated the strain-induced melt activation (SIMA) process in Al-8%Si and Al-25%Si alloys. Primary dendrites were transformed into spherical microstrctures by mushy zone heat treatments of the cold-worked alloys. Various processing parameters which govern the sphering of the dendrites have been examined. The result showed that semi-solid alloys having a typically nondendritic spherical microstructure can be easily produced by this method.

• Advanced Composite Materials
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• v.18 no.2
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• pp.105-119
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• 2009

In this work, the structural response of thin-walled composite beams with pretwist angle is investigated by using a mixed beam approach that combines the stiffness and flexibility methods in a unified manner. The Reissner's semi-complimentary energy functional is used to derive the stiffness matrix that approximates the beam in an Euler-Bernoulli level for extension and bending and Vlasov level for torsion. The bending and torsion-related warpings induced by the pretwist effects are derived in a closed form. The developed theory is validated with available literature and detailed finite element structural analysis results using the MSC/NASTRAN. Pretwisted composite beams with rectangular solid and thin-walled box sections are illustrated to validate the current approach. Acceptable correlation has been achieved for cases considered in this study. The effects of pretwist and fiber orientation angles on the static behavior of pretwisted composite beams are also studied.