• Title/Summary/Keyword: Semi Piercing

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Finite Element Analysis for Design of Divided Shank of Self-Piercing Rivet (분리형 섕크를 갖는 SPR의 형상 설계를 위한 유한요소해석)

  • Kim, Kwan-Woo;Kim, Dongbum;Cho, Hae-Yong
    • Journal of Welding and Joining
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    • v.34 no.2
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    • pp.54-58
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    • 2016
  • SPR(Self-Piercing rivet) is mechanical element of joining sheet metal components without the need for pre-punched or pre-drilled holes. Newly designed SPR is developed for high joining strength and shearing strength than semi-tubular rivet. In this study, divided shank of self-piercing rivet were designed for joining DP440 and SILAFONT. Newly designed SPR was simulated by using FEM code DEFORM-3D. In simulations of SPR process, various shape of self-piercing rivet were considered for semi-tubular and newly designed SPR. In other to examine the joinability, joining load and lap-shear load of newly designed SPR were compared with semi-tubular by simulated results and experimental ones.

Vortex-Shedding-Induced Dissipation of Waves Scattering against Surface-Piercing Vertical Thin Plates (수면에 거치된 수직 다중 판에 의한 산란에서 와류로 인한 파랑 에너지의 소멸)

  • Oh, Mi-Ran;Lee, Jung-Lyul
    • Proceedings of the Korean Society of Coastal and Ocean Engineers Conference
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    • 2003.08a
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    • pp.276-282
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    • 2003
  • The breakwater of surface-piercing type has been developed mainly for application within bays or estuaries that are semi-protected from the direct impact of targe waves. Most of bays have soft foundation which is too weak to bear the weight of gravity type breakwater. (omitted)

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Development of Fine Blanking Dies for Forming Small Sized Module Gear (미소 모듈기어의 Fine Blanking 성형금형 개발)

  • Kim J. S.;Shim H. B.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.02a
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    • pp.308-315
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    • 2002
  • In recent automotive industries, fine blanking technology widely used in production of components with relatively thick gauges in brake systems, seat recliner, door locks, and auto transmission systems. Due to its advantages to obtain almost final product quality using fine blanking forming process without additional finish machining processes, consequently saving the production costs. In this paper we intended to develope the small sized module gear toothed dual seat recliner sector gear(0.5mm module) for car seats using fine blanking process which needed semi piercing with computer simulation and a lot of try and errors to achieve required accuracy and geometric quality. However through the some corrections of tool geometries with tryout test, we could get successful results.

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Design of Helical SPR for Joining Advanced High Strength Steel and Aluminum Alloy Sheets (초고장력강과 알루미늄 합금의 판재 접합을 위한 헬리컬 SPR 설계)

  • Kim, Dongbum;Kim, Kwan-Woo;Cho, Hae-Yong
    • Journal of Welding and Joining
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    • v.33 no.6
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    • pp.55-59
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    • 2015
  • Self-piercing riveting (SPR) is a sheet-joining method that can be used for materials that are difficult or unsuitable for weld, such as aluminum alloys and other steel sheet metals. The increased application of lightweight materials has initiated many investigations into new SPR conditions for riveting dissimilar materials. However, buckling of the semi-tubular rivet occurs during the riveting of AHSS. In this study, a helical SPR was designed for the riveting of AHSS and Al-alloy. In addition, the reinforced helical SPR which has straight parts was designed. The riveting of AHSS and Al-alloy was simulated. Simulated results were verified by comparison with experimental ones.

A Study on the Complex Automation Die Manufacturing Technology for an Automotive Seat Cushion Panel (자동차 시트 쿠션 판넬의 복합 자동화 금형 제조기술에 관한 연구)

  • Park, D.H.;Jung, C.S.
    • Transactions of Materials Processing
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    • v.23 no.2
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    • pp.75-81
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    • 2014
  • Progressive dies are used for metal stamping during which multiple operations are performed in a sequence. Material is fed automatically from a coil into the press and advances from one die station to the next with each press stroke. Transfer dies are used in high-volume manufacturing for round, deep-drawn, and medium-to-large parts. Several different operations may be incorporated within a transfer die such as blanking, bending, piercing, trimming, and deep drawing. The main challenge in the current study is how to deform a seat cushion panel meeting the design specifications without any defects. A complex automation die manufacturing technology for the automotive seat cushion panel, mixing both semi-progressive die and transfer die for continuous production, was developed.

Current Effect on the Motion and Drift Force of Cylinders Floating in Waves (주상체(柱狀體)의 운동(運動) 및 표류력(漂流力)에 미치는 해류(海流)의 영향(影響))

  • Sei-Chang,Lee
    • Bulletin of the Society of Naval Architects of Korea
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    • v.23 no.4
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    • pp.25-34
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    • 1986
  • A two-dimensional linear method has been developed for the motion and the second-order steady force arising from the hydrodynamic coupling between waves and currents in the presence of a body of arbitrary shape. Interaction between the incident wave and current in the absence of the body lies in the realm beyond our interest. A Fredholm integral equation of the second kind is employed in association with the Haskind's potential for a steadily moving source of pulsating strength located in or below the free surface. The numerical calculations at the preliminary stage showed a significant fluctuation of the hydrodynamic forces on the surface-piercing body. The problem is approximately solved by using the asymptotic Green function for $U^2{\rightarrow}0$. The original Green function, however, is applied for the fully submerged body. Numerical calculations are made for a submerged and for a half-immersed circular cylinder and extensively for the mid-ship section of a Lewis-form. Some of the results are compared with other analytical results without any available experimental data. The current has strong influence on roll motion near resonance. When the current opposes the waves, the roll response are generally negligible in the low frequency region. The current has strong influence on roll motion near resonance. When the current opposes the wave, the roll response decreases. When the current and wave come from the same direction, the roll response increases significantly, as the current speed increases. The mean drift forces and moment on the submerged body are more affected by current than those on the semi-immersed circular cylinder or on the ship-like section in the encounter frequency domain.

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