• Title/Summary/Keyword: Selective Catalytic Reduction System

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Experimental Investigation on DeNOx Performance according to the Urea-SCR System Control at Various Operating Conditions for Diesel Engines (디젤엔진의 운전조건 변화 및 Urea-SCR 시스템 제어에 따른 DeNOx 성능에 대한 실험적 연구)

  • Han, Jung-Won;Gong, Ho-Jeong;Hwang, In-Goo;Myung, Cha-Lee;Park, Sim-Soo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.6
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    • pp.76-83
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    • 2010
  • Recently, as the current and future emission regulations go stringent, the research of NOx reduction has become a subject of increasing interest and attention in diesel engine. Selective Catalytic Reduction (SCR) is one of the effective technology to reduce NOx emission from diesel engine. Especially, Urea-SCR that uses urea as a reductant is becoming increasingly popular as a cost effective way of reducing NOx emissions from heavy duty vehicles. In this research, we designed urea injector and DCU (Dosing Control Unit) specially developed for controlling the Urea-SCR process onboard vehicles. As passenger and commercial diesel engine experiment, we grasped characteristics of NOx emission and SCR catalyst temperature level in advance. As a result, highest NOx emission level was shown in condition of low engine speed and high load. On the other hand, SCR catalyst temperature was highest at high engine speed and load. On the basis of these result, we conducted the NOx reduction test at steady engine operating conditions using the urea injector and DCU. It was shown that 74% NOx conversion efficiency on the average and 97% NOx conversion efficiency was obtained at high SCR catalyst temperature.

A Study on DeNOx and Pressure Drop Characteristics of SCR System (SCR 시스템의 탈질 성능 및 압력손실 특성 연구)

  • 김정일;장인갑;선칠영;천무환
    • Proceedings of the Korea Air Pollution Research Association Conference
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    • 2002.04a
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    • pp.293-294
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    • 2002
  • 화석연료의 연소로부터 발생되는 질소산화물은 산성비, 광화학스모그 및 오존층 파괴에 관여하는 환경오염물질로서 대기오염의 주범이 되고 있다. 연소 후 배기가스 중의 질소산화물 제어를 위한 선택적 촉매환인공정(Selective Catalytic Reduction: SCR)은 안정적이며 고효율 설계가 가능하여 범용적으로 사용되고 있는 기술이다. SCR 공정은 최초 미국에서 개발되었으나 일본과 독일에서 발전시켜왔으며 국내에서도 공정의 핵심기술인 촉매에 대한 다양한 연구를 수행하여 일부에서는 상용화 수준에 이르고 있다. (중략)

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Preliminary Study on Factor Technology of Selective Catalytic Reduction System in Marine Diesel Engine (선박용 디젤엔진 SCR 시스템 요소 기술에 관한 기초 연구)

  • Park, Yoon-Yong;Song, Ha-Cheol;Ahn, Gi-Ju;Shim, Chun-Sik
    • Journal of Navigation and Port Research
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    • v.40 no.4
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    • pp.173-181
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    • 2016
  • From 2016, controls on reduction of NOx and SOx emissions from the vessels that are operated in the emission control area were tightened. The selectivity catalytic reduction system of the denitrification equipment which NOx among the above controlled materials is very effective and used commercially very much. But it has the disadvantage that CSR is activated at high temperatures. Therefore, the SCR and SCR activation instrument that can react even at low temperatures by using micro-nano bubbles so that the above problems can be minimized were developed. And the computational fluid dynamics technique was used by ANSYS-CFX package to prepare the plan that improves the SCR system's efficiency. Simulation for the viscous flow analysis of the SCR system was executed by applying the Navier-Stokes equation to it as a governing equation. For the SCR system's shape, 3D modeling was done by using CATIA V5. SCR jet nozzle's position was checked by changing it to the intervals of 1/3, 1/2, and 2/3 from the inlet of the vent pipe to compare the SCR system's efficiency. And the number of nozzles was compared and analyzed by simulating 4, 6, and 8 holes to check an effect of the number on the SCR system's efficiency. The simulation result has found that the closer nozzles are to the inlet of the vent pipe and the more nozzles are, the more efficiency is improved.

Dynamic Characteristics of a Urea SCR System for NOx Reduction in Diesel Engine

  • Nam, Jeong-Gil;Choi, Jae-Sung
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.3
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    • pp.235-242
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    • 2007
  • This paper discusses dynamic characteristics of a urea-SCR (Selective Catalytic Reduction) system. The urea flow rate to improve NOx conversion efficiency is generally determined by parameters such as catalyst temperature and space velocity. The urea-SCR system was tested in the various engine operating conditions governing the raw NOx emission levels, space velocity. and SCR catalyst temperature. These experiments include cold-transients to determine catalyst light-off temperature and urea flow rate transients. Likewise. ammonia storage dynamics was also investigated. The cold-transient results indicate the light-off temperature of the catalysts used in these experiments was $200-220^{\circ}C$. The ammonia storage and urea flow rate transients all indicate very slow dynamics (on the order of seconds) which presents control challenges for mobile applications. The results presented in this paper should provide an excellent starting point in developing a functional in-vehicle urea-SCR system.

Diesel SCR Development to Meet US Tier2 Bin5 Emission Regulation (북미 Tier2 Bin5 규제 대응을 위한 디젤 SCR 개발)

  • Lee, Kang-Won;Kang, Jung-Whun;Jo, Chung-Hoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.2
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    • pp.98-104
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    • 2011
  • The introduction of a diesel engine into the passenger car and light duty applications in the United States involves significant technical challenges for the automotive makers. This paper describes the SCR System optimization procedure for such a diesel engine application to meet Tier2 Bin5 emission regulation. A urea SCR system, a representative $NO_x$ reduction after-treatment technique, is applied to a 3.0 liter diesel engine. To achieve the maximum $NO_x$ reduction performance, the exhaust system layout was optimized using series of the computational fluid dynamics and the urea distribution uniformity test. Furthermore a comprehensive simulation model for the key factors influencing $NO_x$ reduction performance was developed and embedded in the Simulink/Matlab environment. This model was then applied to the urea SCR system and played a key role to shorten the time needed for SCR control parameter calibration. The potential of a urea SCR system for reducing diesel $NO_x$ emission is shown for FTP75 and US06 emission standard test cycle.

Investigation of NOx Reduction Ratio on SCR System for a Marine Diesel Engine (선박디젤기관용 SCR 시스템의 NOx 저감율에 관한 연구)

  • 최재성;조권회;이재현;이진욱;김정곤;양희성;고준호;박기용;장성환
    • Journal of Advanced Marine Engineering and Technology
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    • v.27 no.7
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    • pp.832-838
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    • 2003
  • IMO NOx levels are generally possible to meet by means of primary on-engine measures. Nevertheless further significant follow-on reductions are likely to require a secondary after-treatment technique. SCR system is currently the only available technology proven at full scale to meet the 90% NOx reduction levels. Accordingly, maybe the use of an SCR system on board ship provides the solution to minimize this primary pollutant without increasing fuel consumption. In order to develop a practical SCR system for marine application on board ship, a primary SCR system using urea was made. The SCR system was set up on the ship. employed a two-stroke diesel engine as a main propulsion. which is a training ship in KMU (Korea Maritime Univ.). The purpose of this paper is to report the results about the basic effects of the above system parameters which is investigated from practical application through its trial use. The degree of NOx removal depends on some parameters. such as the amount of urea solution added, space velocity. reaction gas temperature and activity of catalyst. The preliminary results from trial run are presented.

Performance Management of a DeNOx System for Stationary Sources and Regeneration Strategies of DeNOx Catalysts (고정원 탈질시스템의 성능관리와 탈질촉매 재생전략)

  • Kim, Moon Hyeon
    • Clean Technology
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    • v.22 no.3
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    • pp.141-153
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    • 2016
  • Numerous stationary NOx emission sources have employed a suitable deNOx technology that is typically selective catalytic reduction (SCR) of NOx by NH3 over V2O5/TiO2-based catalysts with on-demand monolithic structures. These structured catalysts undergo a time-on-deterioration of deNOxing activity on site. Thus, we need more efficient, more deactivation-tolerant, more economic deNOx systems and for which, their performance management is essential. This review has covered details of strategies to successfully manage the performance of SCR catalysts and timely replace them to new or rejuvenated ones. Key considerations to maintain the catalyst activity will be reviewed. Details of the sequential addition of new catalysts and the replacement of life-end catalysts and their regeneration will be discussed with general guidances to determine the time for such a replacement. Finally, a better way to get more economic approaches to deNOx system management will be proposed here.

Effect of Vane Angle of Swirl Type Mixer on Flow Mixing and Pressure Drop in Marine Selective Catalytic Reduction Systems (선박용 SCR 시스템에서 스월형 혼합기의 날개 각도가 유동혼합 및 압력강하에 미치는 영향)

  • Park, Taewha;Sung, Yonmo;Kim, Taekyoung;Choi, Cheolyong;Kim, Duckjool;Choi, Gyungmin
    • Journal of Advanced Marine Engineering and Technology
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    • v.39 no.4
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    • pp.443-448
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    • 2015
  • A swirl type mixer was developed to improve the flow mixing performance of a marine selective catalytic reduction system. In this study, the swirl type mixer and a multi-staged swirl type mixer, in which the angle of the vanes at each stage is controllable were considered to provide the optimal region of angles for the mixers. The effects of the vane angles in both mixers on the uniformity index and pressure drop were investigated using a computational fluid dynamics simulation. In the swirl type mixer, the optimal conditions for the flow mixing performance were observed at vane angles from 30 to 60 degrees when vane angles could be adjusted between 10 to 80 degrees, however, the pressure drop increased continually with increasing vane angle of the mixer. On the other hand, control of the individual staged angles of the multi-staged mixer showed that it is possible to keep enhancing flow mixing performance while reducing the pressure drop.

Study on the Inlet Shape of a Selective Catalyst Reduction System with an Integrated Bypass Unit for Ships (Bypass 일체형 선박용 탈질설비의 입구형태에 대한 연구)

  • Ha, Soo-Hyeon;Lee, Jae-Chul;Lee, Sang-Beom;Kang, Donghoon
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.27 no.5
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    • pp.666-674
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    • 2021
  • A selective catalyst reduction system (SCR) with an integrated bypass unit is proposed. Through simulations of the SCR, variations in flow to the catalyst due to the particular shape of the bypass shutting device in the SCR are also studied. The commercial software Ansys Fluent is used to develop the simulations. For the simulations, the catalyst of the SCR is modeled using the porous media method to reduce the calculation time and number of meshes, which is necessary because of the detailed modeling of the catalyst. Simulations are performed based on changes to the entrance angle to the catalyst and the size of the bypass shutting device. Finally, simulation results are used to compare and analyze the average velocity and uniformity of the flow to the catalyst.

Ammonia flow control for NOx reduction in SCR system of refuse incineration plant (소각로의 NOx 제어용 SCR 시스템의 암모니아 공급량제어)

  • Kim, In-Gyu;Yeo, Tae-Gyeong;Kim, Hwan-Seong;Kim, Sang-Bong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.2
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    • pp.451-457
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    • 1998
  • This paper describes a modelling method for SCR(selective catalystic reduction) system in refuse incineration plant. We consider the SCR system as a single input and single output system. For modelling the SCR system, an auto regressive exogeneous(ARX) modelling method is used. In this case, we should design the white noise input for modelling and put it on the system as an input$(NH_3)$, and take an outlet NOx as an output. From these two relations, we design the ARX model with 45 second delay time and transform to a discrete system with sampling time of 0.5 second. Using the obtained SCR model, we verify that the outlet NOx is deeply related with stoker`s moving in boiler of refuse incineration plant.