• Title/Summary/Keyword: Section inspection

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Development of Vehicle Sealing Inspection System Using Geometry Matching Method (형상 매칭법을 이용한 비이클 실링 검사 시스템 개발)

  • Lee, Jung-Ho;Park, Chan-Hee;Seo, Young-Soo;Lee, Hyung-Soo;Kim, Han-Joo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.150-155
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    • 2013
  • This work present a new method of sealing inspection system for vehicle in which foam rubber materials are used for sealing the vehicle parts. This system is composed from a devices comprising non-contact and real-time scanning on visual inspection in machine parts. We have been investigated qualitative factors that influenced on sealing system of vehicle structure which flexibly attenuated vibration and plenty of foam rubber materials having elastic property. However, there are different factors which still depended on outdated technique (personnel subjective judgment) in the performance inspection of rubber parts, specially for cross section inspection. Through a newly developed inspection system which recently applied for the production line, we successfully achieved more effective results of matching rate by about 80 % in the sealing performance inspection with 0.7% to 1.4% in the repeated errors. These are resulted from non-contacted response by CCD camera and vision program using geometry matching method. We expect that this system may be widely applied in the strict inspection parts of more diverse cross-section in future.

A Study on the Trolley Sliding Condition Inspection System

  • Chang, ChinYoung;Kim, ChanSam;Jung, NoGeon;Na, YeonIl;Kim, YangSu
    • International Journal of Internet, Broadcasting and Communication
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    • v.7 no.2
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    • pp.109-112
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    • 2015
  • The Korean electric railway is growing rapidly such as speed of 300km/h in high speed section and 230km/h in the conventional railway section. But, power supply failure occurs because of loss of contact, defective catenary system and high speed vehicle. Therefore preventive maintenance way based reliability has been applied. Typical example is the facility inspection method using trolley inspection system. But it is required differentiated inspection method to prevent problem such as inspection errors. In this paper, a study on the trolley sliding condition inspection system using monitoring techniques is performed for performance enhancement of inspection system. It proposed the efficient maintenance method through monitoring the deviation and height of contact wire after installing inspection system on the top of train which operates in the metropolitan area. Inspection errors were decreased by virtually monitoring the video of faulty facilities. Also those facilities were identified through the impact sound analysis and tests at the main catenary section.

Development of Crack Detecting Method at Steam Turbine Blade Root Finger using Ultrasonic Test (초음파탐상 검사를 이용한 증기터빈 블레이드 루트 휭거 균열 탐지기법 개발)

  • Yun, Wan-No;Kim, Jun-Sung;Kang, Myung-Soo;Kim, Duk-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.6
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    • pp.738-744
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    • 2011
  • The reliability of blade root fixing section is required to endure the centrifugal force and vibration stress for the last stage blade of steam turbine in thermal power plant. Most of the domestic steam turbine last stage blades have finger type roots. The finger type blade is very complex, so the inspection had been performed only on the exposed fixing pin cross-section area due to the difficulty of inspection. But the centrifugal force and vibration stress are also applied at the blade root finger and the crack generates, so the inspection method for finger section is necessary. For the inspection of root finger, inspection points were decided by simulating ultra-sonic path with 3D modeling, curve-shape probe and fixing jig were invented, and the characteristics analysis method of ultrasonic reflection signal and defect signal disposition method were invented. This invented method was actually executed at site and prevented the blade liberation failure by detecting the cracks at the fingers. Also, the same type blades of the other turbines were inspected periodically and the reliability of the turbine increased.

A Study on the Load Carrying Capacity of the RC-T Bridge considering depth of crack (RC-T 교량의 균열을 고려한 내하력평가 연구)

  • Shim, Jae-Soo;Kim, Chun-Ho
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.3 no.2
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    • pp.141-146
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    • 1999
  • Recently, many existing bridges has been evaluated for maintenance and protection of collapse. In this study, field measurement according to truck loads tests on the reinforce concrete T beam bridge was carried out. Comparing the results of load test and structural analysis using the moments of inertia of gross section, crack section and effective section, and the moments of inertia of section considering depth of crack, it is conclude that the evaluation of load carrying capacity using the stress modification factor from structural analysis using the moments of inertia of gross section is more rational than using the other moments of inertia of sections.

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Long Range Ultrasonic Guided Wave Techniques for Inspection of Pipes (유도초음파를 이용한 장거리 배관 탐상기법)

  • Park, Ik-Keun;Kim, Yong-Kwon;Kim, Hyun-Mook;Song, Won-Joon;Cho, Yong-Sang;Ahn, Yeon-Shik
    • Journal of Welding and Joining
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    • v.23 no.5
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    • pp.43-48
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    • 2005
  • Conventional non-destructive techniques for inspection of the weld in pipelines require significant test time and high cost. Ultrasonic guided waves have been widely studied and successfully applied to various non-destructive tests with advantage of the long-range inspection. In this paper, a study on the application of ultrasonic guided waves to the long-range inspection of the pipeline is presented using a long-range guided wave inspection system, Wavemaker SE16, GUL. The characteristics and setup of the long-range guided wave inspection system and experimental results in pipes of with various diameter are introduced. The experimental results in mock-up pipes with cluster type detects show that the minimum detectable wall thickness reduction with this guided wave system is $2\~3\%$ in the pipe cross section area. And the wall thickness reduction of $5\%$ in cross section area can be detected when actual detection level is used. Therefore, the applicability of the guided wave systeme to long-range inspection of wall thickness reduction in pipes is verified.

A Study on the Axial Behavior of the Concrete Cylinders Confined by Carbon Fiber Sheets (탄소섬유쉬트로 횡구속된 콘크리트 공시체의 압축 거동에 관한 연구)

  • Hwang, Jin-Seog
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.4 no.4
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    • pp.141-148
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    • 2000
  • Recently the Carbon Fiber Sheet(CFS) is widely used for strengthening damaged RC structures. Strengthening compression members such as column can increase ductility and strength due to the confinement effect. In this experiment, the behavior of concrete cylinders confined by CFS was examined. The confinement pressure is increased linearly as axial stress is increased in low axial stress, and the confinement effect of CFS was rapidly developed after near maximum axial stress, thus axial strength and ductility was improved. As the ratio of CPS is increased, concrete cylinders failed due to local fracture of CFS. The confinement effect of circular section is more efficient than that of rectangular section. And significant improvement of axial strength, axial strain, transverse strain at failure is observed in circular section. This is because in rectangular section the local fracture of CFS near corner may be occured, thus the strain efficiency ratio must be considered for RC structures with CFS.

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An Experimental Study on Flexural Behavior of Continuous Prestressed Steel I-Girder with Section Increasement at Internal Supports (지점부 단면형고 확대를 도입한 연속 프리스트레스트 Steel I-Girder의 휨거동에 관한 실험적 연구)

  • Kim, Kyung-Min;Hong, Sung-Nam;Yang, Dong-Suk;Park, Sun-Kyu
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.6
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    • pp.143-153
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    • 2006
  • The paper presents the results of a study on improvement in flexure capacities of continuous prestressed steel I-girder with section increasement at internal supports. After tensioning, the field experiment on prestressed steel I-girder has been performed in the various aspects of prestressed I-girder introducing section increasement at internal supports, tendon profile.

Conceptual Design of In-Service Inspection and Maintenance of tiquid Metal Reactor KALIMER (액체금속로 KALIMER의 가동중검사 및 보수 개념설계)

  • Joo, Young-Sang;Kim, Seok-Hoon;Lee, Jae-Han
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.2
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    • pp.171-179
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    • 2004
  • The design concepts of in-service inspection and maintenance are very important for the reactor system design of the nuclear power plant. The strategy of in-service inspection and maintenance should be reflected in the mechanical system design for the verification of the operability of liquid metal reactor KALIMER. In this paper the fundamental approaches of the in-service inspection and maintenance of the KALIMER are established to ensure the safety and reliability of the reactor system. The general method and requirement of the in-service inspection and maintenance for the reactor system and components are proposed and described to satisfy the intents of the ASME Section XI Division 3 and the design characteristics of KALIMER.

A study on the Automatic Detection of the Welding Dimension Defect of Steel Construct using Digital Image Processing (디지털 화상처리에 의한 강.구조물의 용접부 치수 결함 검출의 자동화에 관한 연구)

  • Kim, Jae-Yeol;You, Sin;Park, Ki-Hyung
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.8 no.3
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    • pp.92-99
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    • 1999
  • The inspection unit which is developed and used in this study, is processed the shape data from the CCD camera to seek welding bite section shape, and then calculated as a real dimension from measuring the value of each inspection item. The reason of measuring with the real in this study is came out from the image method which used for a long time, which is extricated the characteristic as the dimension of pixel by recognize pixel. The measurement method of the section shape is that we decide the thresholding value after we drew the histogram to binarizate the object. After that, we make flat the object to get rid of the noise and measure the shape of welded part through the boundarization of the object. The shape measurement is that measure the value of the welding part to adapt the actual operation program from using the ratio between the actual dimension of the standard specimen and the dimension of image, to measure the ratio between the actual product and the camera image. The inspection algorithm which estimates the quality of welded product is developed and also, the software GUI(Graphic User Interface) which processes the automatic test function of the inspection system is developed. We make the foundation of the inspection automatic system and we will help to apply other welding machine.

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Accuracy Analysis of Road Surveying and Construction Inspection of Underpass Section using Mobile Mapping System

  • Park, Joon Kyu;Um, Dae Yong
    • Journal of the Korean Society of Surveying, Geodesy, Photogrammetry and Cartography
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    • v.39 no.2
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    • pp.103-111
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    • 2021
  • MMS (Mobile Mapping System) is being used for HD (High Definition) map construction because it enables fast and accurate data construction, and it is receiving a lot of attention. However, research on the use of MMS in the construction field is insufficient. In this study, road surveying and inspection of construction structures were performed using MMS. Through data acquisition and processing using MMS, point cloud data for the study site was created, and the accuracy was evaluated by comparing with traditional surveying methods. The accuracy analysis results showed a maximum of 0.096m, 0.091m, and 0.093m in the X, Y, and H directions, respectively. Each RMSE was 0.012m, 0.015m, and 0.006m. These result satisfy the accuracy of topographic surveying in the general survey work regulation, indicating that construction surveying using MMS is possible. In addition, a 3D model was created using the design data for the underpass road, and the inspection was performed by comparing it with the MMS data. Through inspection results, deviations in construction can be visually confirmed for the entire underground roadway. The traditional method takes 6 hours for the 4.5km section of the target area, but MMS can significantly shorten the data acquisition time to 0.5 hours. Accurate 3D data is essential data as basic data for future smart construction. With MMS, you can increase the efficiency of construction sites with fast data collection and accuracy.