• Geomechanics and Engineering
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• 제24권4호
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• pp.359-370
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• 2021

Joint roughness is combination of primary and secondary roughness. Ordinarily primary roughness is a geostatistical part of a joint surface that has a periodic nature but secondary roughness or unevenness is a statistical part of that which have a random nature. Using roughness generating algorithms is a useful method for evaluation of joint roughness. In this paper after determining geostatistical parameters of the joint profile, were presented two roughness generating algorithms using Mount-Carlo method for evaluation of primary (GJRGAP) and secondary (GJRGAS) roughness. These based on geostatistical parameters (range and sill) and statistical parameters (standard deviation of asperities height, SDH, and standard deviation of asperities angle, SDA) for generation two-dimensional joint roughness profiles. In this study different geostatistical regions were defined depending on the range and SDH. As SDH increases, the height of the generated asperities increases and asperities become sharper and at a specific range (a specific curve) relation between SDH and SDA is linear. As the range in GJRGAP becomes larger (the base of the asperities) the shape of asperities becomes flatter. The results illustrate that joint profiles have larger SDA with increase of SDH and decrease of range. Consequencely increase of SDA leads to joint roughness parameters such Z2, Z3 and RP increases. The results showed that secondary roughness or unevenness has a great influence on roughness values. In general, it can be concluded that the shape and size of asperities are appropriate parameters to approach the field scale from the laboratory scale.

• 터널과지하공간
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• 제24권1호
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• pp.89-96
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• 2014

절리면의 전단강도를 결정하는 중요한 인자로 알려진 암반 절리면의 거칠기는 여러 가지 방법에 의해 연구되어 왔다. 하지만, 거칠기를 구성하는 요소인 1차 거칠기와 2차 거칠기를 분리하여 거칠기를 평가하려는 시도는 매우 제한적으로 수행되고 있다. 본 연구에서는 인장절리 시험편을 이용하여 직접전단시험을 통해 2차 거칠기 요소를 파괴하고 이를 거칠기 파라미터를 이용하여 정량화 하였다. 거칠기 파라미터는 수직응력과 측정 간격이 증가할수록 감소하였으나, 1.5 MPa 이상의 수직응력에서는 일정한 경향을 나타내지 않았다. 또한 전단 반대방향의 거칠기 면적 감소율은 거칠기 파라미터가 증가할수록 감소하였다.

• Tribology and Lubricants
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• 제34권6호
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• pp.262-269
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• 2018

In this work the friction and wear characteristics of the gray cast iron surface processed by broaching method, which is widely used in the machinery industry, were investigated. The broaching process is mainly used for mass production because it has high dimensional accuracy and processing speed, but the defects on surface can be easily generated. In order to improve the tribological characteristics, the approach was to reduce the roughness and hardness of the surface by adding a machining process to the broaching specimen. The secondary machining process using abrasive grains produces low roughness and hardness than broaching because it has high tool accuracy and removes the work hardened surface. The friction coefficient and the wear rate were assessed using a reciprocating-type tribotester to analyze the effects of surface finishing on the tribological properties. The friction tests were conducted under dry and lubricated conditions. The test results showed that the reduction of surface roughness and hardness through secondary machining process in lubricated condition improved the friction and wear characteristics. The reason why the same results did not appear in a dry condition was that wear occurred more rapidly than in lubricated condition. Thus, the positive effect of roughness and hardness of the surface obtained through the secondary machining process was not observed.

• 대한토목학회논문집
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• 제26권4B호
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• pp.371-378
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• 2006

본 연구에서는 만곡수로에서 주 흐름방향에 따라 변화하는 2차류의 거동을 이론적으로 예측하기 위해 Odgaard(1986) 및 Chang(1988)의 제안을 바탕으로 새로운 방정식을 유도하였다. 개발된 이론식은 2차류의 횡방향 유속을 주 흐름 및 연직방향의 함수로 표현한다. 이를 검증하기 위해 실험실에 사행도가 각기 다른 두 개의 만곡수로를 제작하여 수리실험을 수행하였다. 수리실험결과를 제안된 이론식 및 기존 식과 비교해 보면, 제안된 식은 실측치에 잘 일치하는 반면 기존 식은 과대 산정하는 경향이 있었다. 제안된 이론식을 통해 수리량이 변화는 경우 2차류가 어떻게 변하는지를 확인해 본 결과, 사행도, 조도, 하폭 대 수심비가 클수록 2차류는 증가하였다. 또한 조도 및 하폭 대 수심비의 변화에 따라 2차류의 흐름방향 분포가 민감하게 반응하였다.

• 한국공작기계학회논문집
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• 제11권4호
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• pp.1-5
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• 2002

A 110 m diameter aspheric metal secondary mirror for a test model of an earth observation satellite camera was fsbricated by ultra-precision single point diamond turning (SPDT). Aluminum alloy for mirror substrates is known to be easily machinable, but not polishable due to its ductility. A harder material, Ni, is usually electrolessly coated on an A1 substrate to increase the surface hardness for optical polishing. Aspheric metal secondary mirror without a conventional polishing process, the surface roughness of Ra=10nm, and the form error of Ra=λ/12(λ=632.8nm) has been required. The purpose of this research is to find the optimum machining conditions for reflector cutting of electroless-Ni coated A1 alloy and apply the SPDT technique to the manufacturing of ultra precision optical components of metal aspheric reflector.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 춘계학술대회 논문집
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• pp.1125-1128
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• 2001

A 110mm diameter aspheric metal secondary mirror for a test model of an earth observation satellite camera was fabricated by ultra-precision single point diamond turning(SPDT). Aluminum alloy for mirror substrates is known to be easily machinable, but not polishable due to its ductility. A harder material, Ni, is usually electrolessly coated on an Al substrate to increase the surface hardness for optical polishing. Aspheric metal secondary mirror without a conventional polishing process, the surface roughness of Ra=10nm, and the form error of Ra=λ/12(λ=632nm) has been required. The purpose of this research is to find the optimum machining conditions for reflector cutting of electroless-Ni coated Al alloy and apply the SPDT technique to the manufacturing of ultra precision optical components of metal aspheric reflector.

• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 2004년도 춘계학술발표대회 논문집
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• pp.232-236
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• 2004

The fracture characteristics of unidirectional composite single-lap bonded joints were investigated experimentally and numerically. The effects of bonding method, surface roughness, bondline thickness and the existence of fillet on the failure characteristics and strength of bonded single-lap joints were evaluated experimentally. The failure process, failure mode and the behavior of load-displacement curve was apparently different according to bonding method. The failure load of the specimen co-cured without adhesive was definitely superior to other types of specimens but the specimens co-cured with adhesive film had a less strength than secondary bonded specimens. In the secondary bonded specimens, the lower value of surface roughness and existence of fillet improved the strength of specimens. The strain energy release rates calculated by geometric nonlinear finite element analyses and Virtual Crack Closure Technique for the secondary bonded specimens considering the three types of initial cracks - comer crack, edge crack and delamination crack - were consistent with the test results.

• 감성과학
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• 제9권1호
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• pp.39-48
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• 2006

본 연구의 목적은 직물 소리의 주관적 감각을 결정하는 객관적 성질 중 가장 밀접한 관계를 지닌 것으로 보고되고 있는 물리적 음압 외에 직물 소리의 미세한 감각 차이를 설명할 수 있는 2차적 물성들을 규명하는 데에 있다. 3dB 이내의 유사 음압을 보이는 전통 견직물 다섯 종을 선택하여, 음향학적 물성치로 음색 요인인 ${\Delta}L$과 ${\Delta}f$, 심리음향학적 요인인 sharpness[z], roughness[z], fluctuation strength를 측정하고, 직물의 역학적 성질로서 Kawabata Evaluation System (KES)의 17개 물성을 측정하였다. 주관적 감각은 자유식강도측정법에 의하여 부드러움과 시끄러움을 포함한 7개 감각을 평가하였다. 연구 결과, 유사음압의 전통 견직물의 소리에 대한 주관적 감각 중 객관적 물성과 유의한 상관관계를 보이는 감각은 맑음과 거침, 높음이었다. 견직물 소리 간에 차이를 보인 맑음과 거침은 음색 요인인 ${\Delta}L$에 의해 영향을 받아서, ${\Delta}L$ 값이 큰 직물일수록 소리가 더 맑고 덜 거칠게 느껴지는 것으로 나타났다. 또한 주관적인 높음은 roughness[z]와 ${\Delta}f$와 유의적 상관관계를 나타내어, roughness[z] 값이 커질수록 또는 ${\Delta}f$값이 작아질수록 소리가 더 높게 느껴지는 경향을 보였다. 따라서 유사음압의 전통 견직물의 소리 감각은 음압 외에 roughness[z]와 음색 요인들에 의하여 결정되며, 이를 전통 견직물의 소리 설계에 활용할 수 있을 것으로 기대된다.

• 한국분말재료학회지
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• 제26권6호
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• pp.471-476
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• 2019

Additively manufactured metallic components contain high surface roughness values, which lead to unsatisfactory high cycle fatigue resistance. In this study, high cycle fatigue properties of selective laser melted Ti-6Al-4V alloy are investigated and the effect of dry-electropolishing, which does not cause weight loss, on the fatigue resistance is also examined. To reduce the internal defect in the as-built Ti-6Al-4V, first, hot isostatic pressing (HIP) is conducted. Then, to improve the mechanical properties, solution treatment and aging are also implemented. Selective laser melting (SLM)-built Ti64 shows a primary α and secondary α+β lamellar structure. The sizes of secondary α and β are approximately 2 ㎛ and 100 nm, respectively. On the other hand, surface roughness Ra values of before and after dry-electropolishing are 6.21 ㎛ and 3.15 ㎛, respectively. This means that dry-electropolishing is effective in decreasing the surface roughness of selective laser melted Ti-6Al-4V alloy. The comparison of high cycle fatigue properties between before and after dry-electropolished samples shows that reduced surface roughness improves the fatigue limit from 150 MPa to 170 MPa. Correlations between surface roughness and high cycle fatigue properties are also discussed based on these findings.

• Tribology and Lubricants
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• 제39권6호
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• pp.244-249
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• 2023

This paper presents a comprehensive analysis of the impact of surface roughness on the friction and wear properties of SUS 321, an austenitic stainless steel variant produced using the laser powder bed fusion (LPBF) technique, which is a prevalent additive manufacturing method. After the LPBF fabrication, the specimens go a heat treatment process aimed at alleviating residual stress. Subsequently, they are polished extensively to achieve a refined and smooth surface. To deliberately introduce controlled variations in surface roughness, an etching process is employed. This multi-step method encompassed primary etching in a 3M hydrochloric acid solution, followed by secondary etching in a 35 wt% ferric chloride solution, with varying durations applied to different specimens. A comprehensive evaluation of the surface characteristics ensued, employing precise techniques such as surface roughness measurements and meticulous assessments of water droplet contact angles. Following the surface treatment procedures, a series of friction tests are performed to explore the tribological behavior of the etched specimens. This in-depth investigation reached its peak by revealing valuable insights. It clarified a strong correlation between intentionally altered surface roughness, achieved through etching processes, and the resulting tribological performance of LPBF-fabricated SUS 321 stainless steel. This significantly advances our grasp of material behavior in tribological applications.