• Proceedings of the KSME Conference
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• 2001.06c
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• pp.111-115
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• 2001

The die design for hot forging was investigated for manufacturing precisely of scroll rotor made with Al-Si alloy. A scroll rotor is a non-symmetric 3-D shape part, having involute wraps. Disk-shaped billet of Al-Si alloy was extruded to wraps and boss simultaneously. Because the involute wraps is not axi-symmetric, the flow velocity and the stress of die is very much different at each portion. Moreover, the die in wraps portion is a cantilever beam and fractured. In this paper, the analysis of forming and die stress is investigated using the FEM tool, DEFORM-3D. The tensile strength of tool material is $250kg/mm^{2}$. From the analysis results, we can find the maximum principal stress of die is over the fracture strength and redesign the die. The prototype forged part is superior in net shaping and microstructure.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.23 no.5
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• pp.646-652
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• 1999

Detailed characteristics of the mean flow field inside the rotor of a multiblade fan with scroll are presented in this paper by measurements and visualizations. The measurements were taken with a five-hole probe and conformed by smoke test. How field is distinguished clearly in 3 regions with respect to the flow directions. The first region is near the exit of scroll where the fluid flows the opposite direction to the rotation of rotor. The second is opposite side of the scroll exit where the fluid flows the same direction to the rotation of rotor. The third is the region where the fluid flows toward the blades directly with the largest values comparatively. The strongest recirculation is happened in the second region, and the weakest one is in the third region. This complex configuration makes the flow field highly non-uniform and may cause to generate a noise and ineffective flow efficiency.

• Journal of KSNVE
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• v.10 no.1
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• pp.97-106
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• 2000

The dynamic behavior of crankshaft-bearing system in scroll compressor has been investigated using the combined methodologies of finite elements and transfer matrices. The finite element formulation is proposed including the field element for a shaft section and the point element at balancer weight locations, bearing locations, etc., whereas the conventional method is used with the elements. The Houbolt method is used to consider the time march for the integration of the system equations. The linear stiffness and damping coefficients are calculated for a finite cylindrical fluid-film bearing by solving the Reynolds equation, using finite difference method. The orbital response of crankshaft supported on the linear bearing model is obtained, considering balancer weights of motor rotor. And, the steady state displacement of crankshaft are compared with a variation in balancer weight. The loci of crankshaft at bearing locations are composed of the synchronous whirl component and the non-synchronous whirl component.

• Transactions of the Korean Society of Mechanical Engineers
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• v.15 no.6
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• pp.2171-2180
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• 1991

An analysis model for off-design performance of radial inflow turbines with or without variable area guide vane is developed, where two important factors in loss models, total pressure ratio between variable area guide vane exit and scroll casing inlet and rotor loss coefficient are determined without experimental data. The analysis results show that the predicted trends with or without variable area guide vane are consistent with the experimental observations. The comparison of present method with the well-known NASA off-design performance analysis program shows that the mass flow rate and static efficiency by present analysis are in good agreement with those by the NASA program. Therefore, this method can be used to predict off-design performance of radial inflow turbines with validity of the loss models used by present analysis.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.24 no.7
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• pp.916-923
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• 2000

Numerical study of three-dimensional turbulent flow in a forward curved centrifugal fan is presented. Standard $k-{\varepsilon}$ turbulence model and non-orthogonal curvilinear coordinates arc used to consider the turbulent flow field and complex geometry. Finite Volume approach is adopted for discretization scheme and structured grid system is used to help convergence. Multiblock grid system is used for flow field and divided into five domains that are inlet, outlet, impeller, tip clearance and scroll. It is assumed that the flow field is steady and incompressible. These numerical results are compared with the experimental data inside a rotor and at the fan outlet. Most important flow features are captured through this numerical approach. Finally details of flow field inside a fan are described and analyzed.

• Journal of the Korean Society of Propulsion Engineers
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• v.19 no.6
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• pp.98-104
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• 2015

Excessive thrust acting on the rotor of pump can cause the damage of pump or the decrease of pump lifetime. Therefore, for ensuring the safety of LOX pump of a liquid rocket engine, the thrust of pump rotor is estimated by similarity tests. Axial thrust is indirectly measured by an axial thrust measurement unit positioned outside pump. Radial thrust is calculated based on pressure distribution of volute scroll. As a result, axial and radial thrust are increased when the flowrate of pump decreases. However, both thrusts do not affect the stability of pump rotor since their values are not large.

• The KSFM Journal of Fluid Machinery
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• v.20 no.2
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• pp.53-62
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• 2017

In this paper, the effect of oil conditions in rotor dynamic behaviors of a FFRB (Fully-Floating Ring Bearing) is investigated. Through the characteristic of a FFRB has two films, it has several advantages such as less friction loss and better stability over a wide speed range. However, it is difficult to supply a oil to the inner film. Thus, turbocharger makers have been paid significant attention to the lubrication of a FFRB because of its importance. This work focuses on the influence of oil inlet pressure and temperature. The methodologies of computational simulation and experimental test were used to estimate the rotor dynamic behaviors. In experimental test, the single-scroll turbocharger for the 1.4L diesel engine was used. The results show that the oil inlet pressure and temperature will place considerable influence on the rotor response. Oil conditions affect RSR (Ring Speed Ratio) which is cause of sub-synchronous vibrations, which also cause of oil whirling and whip even a critical speed. At higher speed range, the phenomenon of self-excited vibrations which is cause of instability of fluid whirl is investigated through the orbit shapes that consist of small orbit and large amplitude orbit. It is shown that some performance of a FFRB can be controlled by the conditions of oil supply. Finally, it was revealed that the oil induced operating conditions will strongly affect the turbocharger rotor dynamics behaviors.

• The KSFM Journal of Fluid Machinery
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• v.6 no.2 s.19
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• pp.15-22
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• 2003

Comprehensive study on a centrifugal blower for air-purifier involving a few physical filters for percolation process has been accomplished for an optimal design of the air handling system. The filtering media causes a flow resistance for induced flows by a rotating impeller. The present methodology is to adopt PIV system for velocity measurements and wind tunnel connected with an anechoic chamber for total performance test of the blower. Trial prototypes for the blades of a rotor and casing are presented for satisfaction of both flow rate and noise level set by design objectives. Tapered blades with a special casing for a fan show good performance data. The results of velocity fields also explain the reason of improvements of the blower performance.

• Journal of Advanced Marine Engineering and Technology
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• v.35 no.2
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• pp.175-181
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• 2011

The purpose of this study is to secure the design data for the optimization of the radial turbine and heat cycle system, by using the CFD analysis technique and the design of 100kW class radial turbine applicable to waste heat recovery generation system for ship. Radial turbine was comprised of scroll casing, vane nozzle with 18 blades and rotor with 13 blades, and analysis grid was used to about 2.3 million. Mass flow rate and rotational speed was 0.5kg/s, 75,0000rpm, respectively. Eight kinds of inlet pressure was set between 195 and 620kPa. As the flow accelerated through the nozzle passage to the throat, the pressure level at the pressure and suction sides becomed similar to about Mach number of 0.35. When the inlet temperature and pressure was $250^{\circ}C$, 352kPa respectively, the isentropic efficiency and mechanical power showed the analysis results of 74% and 108kW.

• Journal of Power System Engineering
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• v.20 no.2
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• pp.17-25
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• 2016

In this paper, the feasibility study on a gerotor type expander as a power converting device in a small scale power generation ORC system was made by performance analysis of the gerotor expander. Design of a 1kW-class gerotor expander was carried out and its performance was numerically simulated. For a R134a Rankine system with about 20 kW solar heat source, the gerotor expander efficiency was calculated to be 35~75% for the operating conditions of $Te=80{\sim}100^{\circ}C$ and $Tc=30{\sim}60^{\circ}C$. Maximum expander efficiency was obtained at an expansion ratio somewhat higher than the design expansion ratio due to pre-expansion during suction process inside the outer and inner rotor mate. If the operating expansion ratio is not far from the design expansion ratio, the gerotor expander performance can be well compared to that of a scroll type.