• Transactions of the Korean hydrogen and new energy society
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• v.33 no.1
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• pp.95-104
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• 2022

Micro hydropower is a readily available renewable energy source that can be harvested utilizing hydrokinetic turbines from shallow water canals, irrigation and industrial channel flows, and run-off river stream flows. These sources generally have low head (<1 m) and low velocity which makes it difficult to harvest energy using conventional turbines. A horizontal-axis screw turbine was designed and numerically tested to extract power from such low-head water sources. The 3-bladed screw-type turbine is placed horizontally perpendicular to the incoming flow, partially submerged in a narrow water channel at no-head condition. The turbine hydraulic performances were studied using Computational Fluid Dynamics models. Turbine design parameters such as the shroud diameter, the hub-to-shroud ratios, and the submerged depths were obtained through a steady-state parametric study. The resulting turbine configuration was then tested by solving the unsteady multiphase free-surface equations mimicking an actual open channel flow scenario. The turbine performance in the shallow channel were studied for various Tip Speed Ratios (TSR). The highest power coefficient was obtained at a TSR of 0.3. The turbine was then scaled-up to test its performance on a real site condition at a head of 0.3 m. The highest power coefficient obtained was 0.18. Several losses were observed in the 3-bladed turbine design and to minimize losses, the number of blades were increased to five. The power coefficient improved by 236% for a 5-bladed screw turbine. The fluid losses were minimized by increasing the blade surface area submerged in water. The turbine performance was increased by 74.4% after dipping the turbine to a bottom wall clearance of 30 cm from 60 cm. The final output of the novel horizontal-axis screw turbine showed a 2.83 kW power output at a power coefficient of 0.63. The turbine is expected to produce 18,744 kWh/year of electricity. The design feasibility test of the turbine showed promising results to harvest energy from small hydropower sources.

• Journal of Power System Engineering
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• v.15 no.4
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• pp.19-24
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• 2011

The operational efficiency of domestic gas turbine is about 25% and it is now in the trend of the gradual growth in spite of the severe temperature, frequent starting and shutdown according to the environmental management and the energy-efficient use. Rotor bolts of gas turbine in power plants have been the cause of defects because these gas turbines have been operated for a long time under the high pressure and temperature environment experiencing the aging change and stress concentration of the bonded part. The connection parts of the bolt revealed various failure shape and these parts were elongated under very low pressure when operated in the relaxed condition. The cause is in the lack of the metal distribution in the bottle lack area and the cap screw of the bolt is broken totally in case that the nut is fastened in most cases. Gas turbine rotor bolts are connected to the rotor wheel and these bolts caused the vibration, the bulk accident of the rotor in the event that the coupling power among these bolts was relaxed. Therefore, we would like to evaluate the soundness of the main part of the gas turbine rotor bolt through the measurement of the inner condition change along with the mechanic deterioration and temperature, stress in the gas turbine rotor material.

• Proceedings of the Korean Society of Marine Engineers Conference
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• 2006.06a
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• pp.321-322
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• 2006

Industrial agitators are used in various industrial fields where they are necessary to intimately mix two reactants in a short period of time. However, despite their widespread use, complex unsteady flow characteristics of industrial agitators are not systematically investigated. The present study alms for clarify unsteady flow characteristics induced by various impellers in a tank. Impellers are pitched blade turbine(PBT) types, Screw type and Rushton turbine type. In this study flow characteristics of the impeller using CFD. The rotating speed of impellers fixed about 100RPM. These three types of Impeller show that typical flow characteristics of axial turbine and suitable for mixing powder

• Korean Journal of Computational Design and Engineering
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• v.11 no.5
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• pp.359-364
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• 2006

Industrial Agitators are used in various industrial fields where they are necessary to intimately mix two reactants in a short period of time. However, despite their widespread use, complex unsteady flow characteristics of industrial mixers are not systematically investigated. The present study aims for clarify unsteady flow characteristics induced by various impellers in agitator's tank. Impellers are Pitched blade turbine(PBT) types, Screw type and Rushton turbine type(RUT). In this study is numerical analysis of the Industrial agitator's Impeller types. The rotating speed of impellers fixed about 100RPM. Numerical analysis results show that differential flow characteristics of each type Impeller and Rushton turbine type(RUT) is suitable for mixing powder.

• Journal of Advanced Marine Engineering and Technology
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• v.31 no.6
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• pp.797-803
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• 2007

The Industrial Mixers are used in various industrial fields where they are necessary to intimately mix two reactants in a short Period of time. However. despite their widespread use, complex unsteady flow characteristics of industrial mixers are not systematically investigated. The present study aims for clarify unsteady flow characteristics Induced by various impellers in a tank. Impellers are pitched blade turbine(PBT) types, Screw type and Rushton turbine type. In this study choice of the industrial mixer's impeller type using PIV and CFD method. The rotating speed of impellers are fixed by 100RPM.

• Journal of Advanced Marine Engineering and Technology
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• v.30 no.3
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• pp.413-419
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• 2006

The Industrial Mixers are used in various industrial fields where they are necessary to intimately mix two reactants in a short period of time. However, despite their widespread use, complex unsteady flow characteristics of industrial mixers are not systematically investigated. The present study aims for clarify unsteady flow characteristics induced by various impellers in a tank. Impellers are pitched blade turbine(PBT) types. Screw type and Rushton turbine type. In this study choice of the Industrial Mixer's Impeller type for distribution of concentration and PIV measurement method. The rotating speed of impellers are fixed by 100RPM.

• Journal of Power System Engineering
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• v.15 no.4
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• pp.37-41
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• 2011

This paper introduces the special eddy current sensor and its characteristic for bolt hole defect evaluation in gas turbine rotor. In the past, Fluorescent penetration inspection method was used for qualitative defect evaluation in gas turbine rotor bolt hole. This method can defect the bolt hole defect but can not evaluate the defect size. Nowadays, eddy current method is used quantitative defect evaluation due to advanced sensor design technology. And eddy current method is more time and cost saving than the old method. We developed bolt shape eddy current sensor for the rotor bolt hole defect detection and evaluation. The eddy current sensor moves to the bolt hole guided by screw nut and detects the defect on the bolt hole. The bolt hole mock-up and artificial defects were made and used for the signal detection & resolution analysis of eddy current sensor. The results show that signal detection capability is enough to detect 0.2 mm depth defect. And the resolution capability is enough to differentiate 02, 0.5, 1.0 and 2.0 mm depth defect.

• Transactions of Materials Processing
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• v.17 no.3
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• pp.189-196
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• 2008

Alloy718 is the nickel-base super alloy well used as gas turbine components under severe operating conditions because of its high strength at high temperature and excellent creep resistance. In this study, a coupling bolt for the gas turbine component is manufactured by hot heading process instead of whole machining in order to improve the mechanical properties. Die shape for the hot heading has been designed by general design rule of hot forging and also optimal process condition has been investigated by finite element method. The initial billet temperature and the punch speed have been determined by $1150^{\circ}C$ and 600mm/s on the basis of finite element analysis, respectively. The coupling bolt has been manufactured by 200ton screw press and evaluated by experiment in order to investigate the mechanical properties. As a result of experiment, the mechanical properties such as hardness, tensile strength and creep behavior have been superior to those manufactured by machining.

• Journal of Drive and Control
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• v.18 no.1
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• pp.31-38
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• 2021

This study presents a new principle for driving the robot aimed at reducing the position error for the boresonic examination of turbine rotor. The conventional method of inspection is performed by installing manipulator onto the flange of the turbine rotor and connecting a pipe, which is then being pushed into the bore. The longer the pipe gets, the greater sagging and distortion appear, making it difficult for the ultrasonic sensor to contact with the internal surface of the bore. A pneumatic pressure will ensure the front or rear feet of the robot in close contact with the inner wall to prevent slipping, while the ball screw on the body of the robot will rotate to drive it in the axial direction. The compression force required for tight contact was calculated in the form of a three-point support, and a static structural simulation analysis was performed by designing and modeling the robot mechanism. The driving performance and ultrasonic detection ability have been tested by fabricating the robot, the test piece for ultrasonic calibration and the transparent mock-up for robot demonstration. The tests have confirmed that no slipping occurs at a certain pneumatic pressure or over.

• Transactions of the Korean Society of Mechanical Engineers
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• v.18 no.1
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• pp.93-100
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• 1994

5-axis CNC machining is being used in the manufacturing of tire mold, screw, and turbine blade because it can produce complex workpiece more efficiently and accurately than 3-axis CNC machining does. However, it is difficult to calculate the CL data in 5-axis CNC machining. This paper describes an efficient method to modify and edit the NC code and a data structure for representation of the workpiece produced by 5-axis CNC machining. Wireframe display of tool path and shading display of workpiece are used to represent verification results. Machining errors can be evaluated quantitively using the data structure based on the workpiece data model. The methods are implemented in a program with a IBM-PC and MS-Windows.