• Title/Summary/Keyword: Scrap content

Search Result 54, Processing Time 0.029 seconds

A Study on Mechanical Properties for Recycling of PVC Scraps (PVC 스크랩의 재활용 촉진을 위한 기계적 물성에 관한 연구)

  • Kye, Hyoungsan;Lee, Yong Moo;Han, Jaemyung;Hong, Suk won;Kim, Yungsoo;Lee, Dong hyun;Bae, Jong wook
    • Resources Recycling
    • /
    • v.24 no.6
    • /
    • pp.45-53
    • /
    • 2015
  • There are few studies on the effects of different sources of PVC scraps generated after the end-of-life PVC products and these scraps are used to prepare PVC products of low quality. In this paper, rigid PVC scraps from different sources such as clothes, pipes, and others were investigated to incorporate into virgin PVC compounds as a part of efforts to recycle various PVC scraps effectively. It was found that the tensile strength and impact strength of the PVC compounds generally decreased with increasing the content of PVC scraps. The impact properties of scrap were in order of CC > PC > RC, tensile strength were PC > CC > RC and Vicat softening temperature shows no specific tendency. CC scraps contents of 50 phr of virgin PVC resin showed 80 %, and PC scrap with 50 phr of virgin resin showed 50% of the mechanical properties with virgin PVC.

An Analysis of Simulation Model for Smelting Reduction Process of Waste Containing Iron Oxide (함철 폐기물의 용융환원 공정에 관한 분석연구)

  • Dong-Joon Min
    • Resources Recycling
    • /
    • v.5 no.4
    • /
    • pp.17-24
    • /
    • 1996
  • The computer simulation model was established to verify the applicability of smelting reduction concept to treatment of industrial wastes which becomes issue on the enviromental and recycling view point. Computer simulation model provides as following results. The increase of post combustion ratio(PCR) and heat transfer efficiency of PC energy(HTE) is effective ways to save energy. But, in order to increase PCR, recovery efficiency of post combustion energy(HTE) have to be higher than 85% HTE considering refractory life and saving energy together. Coke is most useful fuel source because it shows lowest dependence of PCR and low hydrogen content. The quality of hot metal of current process would be expected to the similar level with that of blast furnace. The utilization of scrap and Al dross can be also possible to maximize the advantages of current process which is high temperature and chemical dilution with hot metal and slag. In case of scrap, energy consumption was slightly increases because of heating up energy of scrap. Consquently, current process concept provides the possibility of intergrating recycles of industrial wastes materials such as EAF slag, coke oven dust, life terminated acidic refractory, aluminium dross and scrap by smelting reduction process.

  • PDF

Recycling of Copper Scrap (동스크랩의 리사이클링)

  • Sohn, Ho-Sang
    • Resources Recycling
    • /
    • v.28 no.3
    • /
    • pp.3-14
    • /
    • 2019
  • Copper is one of the first metals utilized by humankind about 11,500 years ago. But copper is not plentiful metallic element in the earth's crust. Copper has a high thermal and electric conductivity and is relatively corrosion resistant. In principle copper is virtually 100 % recyclable as an element without loss of quality. The recycling of copper scrap reduces the energy consumption and environmental burden, comparing to the primary metal production. Currently, approximately 30% of the global copper supply provides by recycling. Copper scrap is smelted in primary and secondary smelter. Type of furnace and process steps depend on the quality and grade of scrap. Depending on copper content of the secondary raw material, refining is required, which is usually done through electrorefining. This work provides an overview of the primary copper production and recycling process.

Material Life Cycle Assessment of Extrusion Process of A7003 (A7003 알루미늄 합금 압출공정의 MLCA 산정기술)

  • Jo Huyng-ho;Cho Hoon;Kim Byung-min;Kim Young-jig
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2002.11a
    • /
    • pp.43-49
    • /
    • 2002
  • A7003 alloy has characteristics of their excellent weldability, high corrosion resistance and superior plastic working however the broadening of application for the alloy has been hampered by the lower extrudability associated by Mg content. For improvement of extrudability and enhanced recovery efficiency during Al scrap recyeling, it has been generally practiced to reduce Mg content in A7003 alloy. Therefore, it is necessary to investigate the influence of Mg content on mechanical strength and extrudability of A7003 alloy. For efficient material processing which has small amounts, life cycle assessment in material processing(MLCA) is evaluated. The quantitative analysis of energy requirements and $CO_2$ emission for production of A7003 extruded bar are estimated with different Mg content and billet pre-heating process (heating source by light oil or LPG). In particular, the estimation of energy requirements was performed within shipping and gating range (except the mining and extraction stages)to investigate the influence of the variables on energy requirements and $CO_2$ emission in detail. As Mg content increased, the flow stress and the extrusion pressure for A7003 alloy increased. It has been thought that an increment in extrusion pressure with increasing Mg content is caused by the solid solution hardening of Mg atoms in the matrix and increment in volume fraction of intermetallic compound, $Mg_2Si$. The extrudability and the tensile strength are equal to, or above that of conventional A 7003 alloy even the content of Mg varied from $1.1wt.\%\;to\;0.5wt.\%$ alloy. This means that minimizing the content of Mg in A7003 alloy can enhance recovery efficiency during Al scrap recycling. It can be quoted that rather than Mg content energy source for billet heating is a prime factor to determine the atmospheric $CO_2$ emission.

  • PDF

The effects of current density and nickel content on copper electrowinning by energy saving system (에너지절약형 동(Cu)전해채취 및 전류밀도의 영향)

  • Lee, Hoo-In;Lee, Jae-Chun;Park, Jin-Tae;Kim, Min-Seuk;Sohn, Jeong-Soo;Koyama, Kazuya
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
    • /
    • 2006.11a
    • /
    • pp.386-387
    • /
    • 2006
  • This study is about the recycling technology of scrap a PCB(printed circuit board) produced in home appliances or automobile industry. And we develop the recycling technology of cooper (Cu)which is contained to leaching solution. In stead of electrolytic collecting in existing sulphuric atmosphere, we apply process using the ammonia solution which is used in economizing energy. So m the process of electrolyzing scrap a PCB through the leaching and separation, we examine the effect of the nickel contained to the solution and the cooper degree of purity which is changed according to current density.

  • PDF

Study on the Distillation of Magnesium Alloy Scrap (마그네슘 합금 스크랩의 진공증류에 관한 연구)

  • Wi, Chang-Hyun;Yoo, Jung-Min;Jang, Byoung-Lok;You, Byoung-Don
    • Korean Journal of Metals and Materials
    • /
    • v.46 no.1
    • /
    • pp.13-19
    • /
    • 2008
  • To develop a recycling process of magnesium alloy scrap, a fundamental study on the distillation of magnesium alloy melt was carried out. Melt temperature, vacuum degree and reaction time were considered as experimental variables. The amount of vaporized magnesium melt per unit surface area of melt increases with the increase of melt temperature, reaction time and vacuum degree. The vapor condensed at the tip of water cooling Cu-condenser as a form of pine cone. Magnesium and zinc were vaporized easily from the melt. However, It's difficult to separate magnesium and zinc by vacuum distillation because vapor pressure of zinc is similar to one of magnesium. The contents of aluminum, manganese and iron, etc. in residual melt increase due to the decrease of magnesium and zinc content after the distillation of magnesium alloy.

Effect of Sr and (Ti-B) Additives on Tensile Properties of AC4A Recycled Aluminum Casting Alloys (재활용 AC4A 알루미늄 합금의 인장특성에 미치는 (Ti-B), Sr 첨가제의 영향)

  • Oh, Seung-Hwan;Kim, Heon-Joo
    • Journal of Korea Foundry Society
    • /
    • v.38 no.5
    • /
    • pp.87-94
    • /
    • 2018
  • The effects of Sr and (Ti-B) additives on the tensile properties of AC4A recycled (35% scrap content) aluminum alloys were investigated. An acicular morphology of the eutectic Si phase of as-cast specimens was converted to a fibrous morphology upon the addition of Sr. Moreover, morphology of the Sr modified eutectic Si phase became finer due to a T6 heat treatment. The grain size of the ${\alpha}$-solid solution was decreased by the addition of (Ti-B) additives. Depending on the treatment conditions of the as-cast specimens, i.e., no addition, a Sr addition and a (Ti-B)+Sr addition, the tensile strength levels of the as-cast specimens were 182, 192, and 204MPa, respectively. The corresponding strengths of T6 heat-treated specimens were 293, 308, and 318MPa. Elongations of the as-cast specimens were 2.2, 3.1, and 5.6%, and the corresponding elongations of the T6 heat-treated specimens were 4.6, 6.1, and 7.6%. The percentage of the reduced section area in the tensile specimens was also increased by the Sr and (Ti-B) additives. Sr and (Ti-B) additives changed the microstructure and the distribution of defects in the castings, resulting in an improvement of the tensile properties of AC4A aluminum alloys. According to our test results, recycled (35% scrap content) AC4A aluminum alloy met all of the KS requirements of the tensile strength and elongation values of AC4A aluminum alloy except for the elongation value of the one specimen condition, in this case the as-cast no-addition condition.

Property Evaluation of Ti Powder and Its Sintered Compacts Prepared by Ti Scrap (티타늄 스크랩을 이용한 분말제조 및 소결 성형체의 특성평가)

  • Lee, Seung-Min;Choi, Jung-Chul;Park, Hyun-Kuk;Woo, Kee-Do;Oh, Ik-Hyun
    • Korean Journal of Materials Research
    • /
    • v.20 no.3
    • /
    • pp.125-131
    • /
    • 2010
  • In this study, Ti powders were fabricated from Ti scrap by the Hydrogenation-Dehydrogenation (HDH) method. The Ti powders were prepared from the spark plasma sintering (SPS) and their microstructure was investigated. Hydrogenation reactions of Ti scrap occurred at near $450^{\circ}C$ with a sudden increase in the reaction temperature and the decreasing pressure of hydrogen gas during the hydrogenation process in the furnace. The dehydrogenation process was also carried out at $750^{\circ}C$ for 2 hrs in a vacuum of $10^{-4}$ torr. After the HDH process, deoxidation treatment was carried out with the Ca (purity: 99.5%) at $700^{\circ}C$ for 2 hrs in the vacuum system. It was found that the oxidation content of Ti powder that was deoxidized with Ca showed noticeably lower values, compared to the content obtained by the HDH process. In order to fabricate the Ti compacts, Ti powder was sintered under an applied uniaxial punch pressure of 40 MPa in the range of $900-1200^{\circ}C$ for 5 min under a vacuum of $10^{-4}$ torr. The relative density of the compact was 99.5% at $1100^{\circ}C$ and the tensile strength decreased with increasing sintering temperature. After sintering, all of the Ti compacts showed brittle fracture behavior, which occurred in an elastic range with short plastic yielding up to a peak stress. Ti improved the corrosion resistance of the Ti compacts, and the Pd powders were mixed with the HDH Ti powders.

Deoxidation of Off-grade Ti scrap by Molten Mg in YCl3-MgCl2 Molten Salt (YCl3-MgCl2 혼합 용융염 중 용융 Mg에 의한 Off-grade Ti 스크랩의 탈산)

  • Jung, Jae-Heon;Lee, So-Yeong;Park, Sung-Hun;Sohn, Ho-Sang
    • Resources Recycling
    • /
    • v.30 no.2
    • /
    • pp.46-52
    • /
    • 2021
  • Off-grade Ti generated from smelting and mechanical processing has a high oxygen content. In this work, off-grade Ti was deoxidized using Mg and a chloride mixture as the reductant and flux, respectively. The experiments were conducted in the α-Ti temperature range (1,023~1,123 K) and the effects of the reaction time, reaction temperature, quantitiy of Mg and chloride ratio on deoxidation were investigated. Notably, when YCl3 is used as the flux to react with MgO, it is possible to reduce the activity of MgO. Therefore Ti can be deoxidized using Mg. In this study, the O content was decreased from 0.5 wt% to 0.1004 wt% at 1073 K, for 6 hours, with Mg=3.6 g and $X_{YCl_3}=0.22$.

Preparation of Fish Sauce from Mackerel Scrap (고등어 가공잔사를 이용한 어간장의 제조)

  • Lee, Eung-Ho;Park, Hyang-Suk;Ahn, Chang-Bum;Hwang, Gyu-Chul
    • Journal of the Korean Society of Food Science and Nutrition
    • /
    • v.15 no.3
    • /
    • pp.201-206
    • /
    • 1986
  • The purpose of this study is to prepare the fish sauce front mackerel scrap which usually comprises $40{\sim}50%$ of raw fish in processing. Mackerel scrap was chopped, mired with equal weight of water, and then hydrolyzed by autolysis. The optimal conditions for hydrolysis of .mackerel scrap were at $55^{\circ}C$ for 4 hours. The maximum hydrolyzed rate of protein was 65% by autolysis. Crude protein content (6.5%) and color of mackerel sauce were similar to those of traditional soybean sauce. The abundant amino acids in mackerel sauce were leucine (22.8%), isoleucine (15.0%), phenylalanine (12.6%) and valine (12.5%). In sensory evaluation, mackerel sauce was at least equal to the traditional soybean sauce in product quality.

  • PDF